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WARNING: FAILURE TO READ AND FOLLOW INSTRUCTIONS BELOW COULD RESULT IN 
SERIOUS OR FATAL INJURY.

WARNING: NOT TO BE USED AS A HOIST FOR LIFTING, SUPPORTING, OR TRANSPORTING 
PEOPLE OR LOADS OVER AREAS WHERE PEOPLE COULD BE PRESENT.

This winch is not designed for movement of 
human beings. Do not use for scaffolding, ele-
vators, or any other application in which per-
sons could be positioned on or under the load 
at any time. Do not use as an overhead hoist.

Consult the manufacturer before using this 
winch in any vertical lifting/lowering applica-
tions. Tel. 402-462-4141, Fax 402-460-4613
E-Mail [email protected]

This electric winch should be respected as 
power equipment. High forces are created 
when using a winch, creating potential safety 
hazards. Never allow children or anyone who 
is not familiar with the operation of the winch to 
use it.

Never exceed rated winch load. Dangerously 
high forces can be created if the load being 
moved is too large or is allowed to get in a 
bind, etc. Note that installing longer than nor-
mal cable results in increased load on winch.  
If overloaded, this winch has power enough to 
break the cable.

Winch is equipped with a high-quality aircraft 
cable capable of handling the rated winch load. 
Never exceed the rated capacity. Do not use 
vehicle pulling power to increase the pulling 
capacity of your winch. When cable break-
age occurs under tension, the cable tends to 
whip toward the winch area. It is recommended 
that a blanket or rug be placed over the cable 
during winching operations to minimize this 
whipping action in case of cable breakage.

Never apply load to winch with cable fully 
extended. Keep at least three turns of cable on 
the reel.

Keep the winching area free of all unneces-
sary personnel. Never stand between load and 
winch.

When winching operation has been complet-
ed, do not depend on the winch to support the 
load. Always secure the load properly. Use tie 
down straps or chains.

The auxiliary handle is provided for emergency 
use only. Never use the auxiliary handle as an 
assist to the motor when the motor is running. 
Always remove the auxiliary handle when it is 
not in use. Do not operate the winch motor or 
allow the winch to free wheel with the handle 
installed.

Special care should be taken with 120-volt 
AC winches, as with any other 120-volt tools. 
It is recommended that whenever a 120-volt 
AC winch is out-of-doors that it be used with a 
ground fault circuit interrupter. The winch should 
be used only with a three pronged grounded 
outlet. Do not remove the grounding prong on 
the power cord for any reason. Do not oper-
ate the unit in the rain or when it is wet. Avoid 
using the winch around water or water pipes and 
never operate the winch while standing in water.

Periodically check the power cord for wear or 
frays which could cause electrical shorts or 
shocks.

Keep hands and fingers clear of the drum and 
cable area of the winch when operating. Do 
not attempt to guide the cable by hand as it 
rewinds on the drum.

The winch must be securely attached to a 
structural member or frame that is capable of 
sustaining loads in excess of the winch capac-
ity. When attaching the winch to a vehicle, 
make sure the mounting pad area is rigidly 
supported by the vehicle frame. Always block 
the wheels to prevent vehicle from rolling when 
pulling a load with the winch.

When releasing a load with the clutch, maintain 
control of the speed. Excess speed could result 
in winch damage and serious personal injury.

IMPORTANT SAFETY INFORMATION

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Summary of Contents for SA5015AC

Page 1: ...CAPACITY Maximum weight in pounds and kilograms rolling load APPROXIMATE LOAD SPEED FT MIN MODEL PERCENT INCLINE LOAD CAPACITY Load capacity dead weight is a measure of actual maximum force to which the winch system may be subjected All capacities shown are with 15 of cable on the reel and 10 rolling friction factor For full reel of cable adjust capacities according to graph above Note 5 incline i...

Page 2: ...ree turns of cable on the reel Keep the winching area free of all unneces sary personnel Never stand between load and winch When winching operation has been complet ed do not depend on the winch to support the load Always secure the load properly Use tie down straps or chains The auxiliary handle is provided for emergency use only Never use the auxiliary handle as an assist to the motor when the m...

Page 3: ...termittent service only Extended use without cooling off periods will cause overheating result ing in motor damage Maximum recommended continuous run time is three minutes 3 It is recommended that whenever the winch is not being used that it be unplugged from the power sup ply The bridge is subject to damage caused by elec trical storms or voltage surges if the winch is left plugged in when not in...

Page 4: ...wer is disconnected from the housing and lift the housing off of the winch by gently stretching it open near the lower front corner Rotate the winch reel so that you have access to the rope clamp Remove the old cable and replace it with a new cable of the same size Be sure that the cable passes under both sides of the rope clamp and that the clamp is tightened securely NOTE CABLE IS WOUND OVER THE...

Page 5: ...mber and click on symptom Motor runs but winch fails to pull cable for complete diagnoses and corrective action 5 Check the pulley block and hook assembly MODELS SA7000AC SA7015AC AND SA12000AC SA12015AC to be sure that the pulley rotates freely on the bronze pulley spac er Occasional greasing of these two items is recommended FIG 6 O Ring Illustration E N G L I S H 5 FIG 7 Clutch Spring Illustrat...

Page 6: ...0AC 7000AC 404564 AP Cover SA5015AC 7015AC 404582 AP Cover CSA SA5000 SA7000 404595 AP Cover CSA SA5015 SA7015 404994 AQ Clutch Handle 204712 AR Screw 4 2 205196 AS Clutch Spring 204661 AU Cable Hook 3 16x20 5240692 SA5000AC AU Cable Hook 3 16x50 5240445 SA7000AC AV Screw 1 4 20x1 2 205190 AW Top Decal Not Shown 206627 AZ Clutch Decal Not Shown 204731 Ref Part Number MOTOR PARTS CA Motor Assy 3049...

Page 7: ...AP Washer 2 205109 AR Reel Assy 304815 AT Rope Clamp Kit 5243506 AV Cover SA9000 12000AC 204747 AV Cover SA9015AC 12015AC 204630 AV Cover CSA SA9000 12000 404942 AV Cover CSA SA9015 12015 404593 AW Cover Plug 204713 AX Clutch Handle 204712 AY Screw 4x1 2 205196 AZ Cable Hook 5240478 7 32x25 SA9000AC AZ Cable Hook 5240452 7 32x50 SA12000AC BD Finger Spring Washer 205200 BE Top Decal Not Shown 20473...

Page 8: ...eclares that the winch identified above fulfills all relevant provisions of the Directive 2006 42 EC and Supply of Machinery Safety Regulations 2008 The technical file may be obtained from the persons listed below WINCH DATE CODE LOCATED INSIDE FRAME AT REAR WINCH MODEL NUMBER DATE PURCHASED NOTES 8 Hastings NE USA March 25 2021 Director of Engineering Dutton Lainson Company Jack Singleton Eurowar...

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