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SA5000AC, SA5015AC, SA7000AC & SA7015AC PARTS LIST

Ref. Part 

Number

A   Retaining Ring (2) 

205191

B   Bushing 

204012

C   Drive Shaft Assy 

304813

D   Bushing 

204009

E   56T Gear 

204703

F   Handle Assy 

304412

G   Base  Spacer 

404557

H   Base 

404922

K   Brake Spring Replacement Kit  5703210

N   Locknut,  7/16-20 

205192

P   Clutch Stud 

404517

Q   Thrust Bearing Replacement Kit

      (Includes Item X) 

5703194

R   Clutch Handle Replacement Kit

      (Inc. Items W, X, AQ & AR)  5703178

S   Clutch Gear Assy 

306100

T   Finger Spring Washer 

205200

U   120T Gear Assy 

306102

V   Clutch Handle Nut 

404518

W  Clutch Spring Keeper 

204721

X   ‘O’ Ring 

204770

Y   Front Plate Spacer (3) 

404562

Z   Front Plate 

404553

Ref. Part 

Number

AA  Screw-1/4-20x5/8 (3) 

205238

AB  Locknut, 10-32 (2) 

205193

AC  Brake Disc Assy 

304407

AD  Motor Pinion 

404522

AE  ‘E’ Ring 

205135

AF  Reel Shaft 

404559

AG  Retaining Ring 

204468

AH  Screw, 1/4-20x3/8 (2) 

205337

AJ  Cable Clamp Kit 

304617

AK  Screw, 1/4-20x3/4 (2) 

205338

AL  Reel Assy 

304812

AN  Cover Plug 

204713

AP Cover-SA5000AC/7000AC 

404564

AP Cover-SA5015AC/7015AC 

404582

AP  Cover-(CSA) SA5000/SA7000 

404595

AP  Cover-(CSA) SA5015/SA7015 

404994

AQ  Clutch Handle 

204712

AR  Screw, #4 (2) 

205196

AS  Clutch Spring 

204661

AU  Cable & Hook-3/16x20’  

5240692

      (SA5000AC) 

AU  Cable & Hook-3/16x50’  

5240445

       (SA7000AC) 

AV  Screw ,1/4-20x1” (2) 

205190

AW  Top Decal (Not Shown) 

206627

AZ  Clutch Decal (Not Shown) 

204731

Ref. Part 

Number

MOTOR PARTS

CA  Motor Assy 

304921

CB  Strain Relief Bushing 

204912

CC Cord 

205038

CC  GFCI Cord (opt.) 

5240189

CD  Switch  

204419

CE  Cap Screw 

205180

CF  Bridge Assy 

304426

CG Washer 

205194

CH  Hex Nut, 8-32 

205195

  

PULLEY BLOCK

DA  Pulley Block & Hook (Complete) 5240270

  

REMOTE SWITCH

EA  Switch Assy Dual 

5240890

EA  Single Switch Assy (opt.) 

5240528

EA  IN/OUT Rocker Switch only 

204491

EA  OUT/IN Rocker Switch only 

206435

EA  OFF/RUN Rocker Switch only 

204490

E

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G

L

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WIRING DIAGRAM

SA5000AC/7000AC

To order replacement parts contact:

Dutton-Lainson Company

www.dlco.com

Tel: 800-569-6577 • Fax: 402-460-4612

e-mail: [email protected]

In Europe Contact:

Eurowarehouse BV

De Amstel 11

8253PC Dronten

The Netherlands

Tel: +31(0) 321-337349

Email:

[email protected]

WIRING DIAGRAM

SA5015AC/7015AC

Summary of Contents for SA5015AC

Page 1: ...CAPACITY Maximum weight in pounds and kilograms rolling load APPROXIMATE LOAD SPEED FT MIN MODEL PERCENT INCLINE LOAD CAPACITY Load capacity dead weight is a measure of actual maximum force to which the winch system may be subjected All capacities shown are with 15 of cable on the reel and 10 rolling friction factor For full reel of cable adjust capacities according to graph above Note 5 incline i...

Page 2: ...ree turns of cable on the reel Keep the winching area free of all unneces sary personnel Never stand between load and winch When winching operation has been complet ed do not depend on the winch to support the load Always secure the load properly Use tie down straps or chains The auxiliary handle is provided for emergency use only Never use the auxiliary handle as an assist to the motor when the m...

Page 3: ...termittent service only Extended use without cooling off periods will cause overheating result ing in motor damage Maximum recommended continuous run time is three minutes 3 It is recommended that whenever the winch is not being used that it be unplugged from the power sup ply The bridge is subject to damage caused by elec trical storms or voltage surges if the winch is left plugged in when not in...

Page 4: ...wer is disconnected from the housing and lift the housing off of the winch by gently stretching it open near the lower front corner Rotate the winch reel so that you have access to the rope clamp Remove the old cable and replace it with a new cable of the same size Be sure that the cable passes under both sides of the rope clamp and that the clamp is tightened securely NOTE CABLE IS WOUND OVER THE...

Page 5: ...mber and click on symptom Motor runs but winch fails to pull cable for complete diagnoses and corrective action 5 Check the pulley block and hook assembly MODELS SA7000AC SA7015AC AND SA12000AC SA12015AC to be sure that the pulley rotates freely on the bronze pulley spac er Occasional greasing of these two items is recommended FIG 6 O Ring Illustration E N G L I S H 5 FIG 7 Clutch Spring Illustrat...

Page 6: ...0AC 7000AC 404564 AP Cover SA5015AC 7015AC 404582 AP Cover CSA SA5000 SA7000 404595 AP Cover CSA SA5015 SA7015 404994 AQ Clutch Handle 204712 AR Screw 4 2 205196 AS Clutch Spring 204661 AU Cable Hook 3 16x20 5240692 SA5000AC AU Cable Hook 3 16x50 5240445 SA7000AC AV Screw 1 4 20x1 2 205190 AW Top Decal Not Shown 206627 AZ Clutch Decal Not Shown 204731 Ref Part Number MOTOR PARTS CA Motor Assy 3049...

Page 7: ...AP Washer 2 205109 AR Reel Assy 304815 AT Rope Clamp Kit 5243506 AV Cover SA9000 12000AC 204747 AV Cover SA9015AC 12015AC 204630 AV Cover CSA SA9000 12000 404942 AV Cover CSA SA9015 12015 404593 AW Cover Plug 204713 AX Clutch Handle 204712 AY Screw 4x1 2 205196 AZ Cable Hook 5240478 7 32x25 SA9000AC AZ Cable Hook 5240452 7 32x50 SA12000AC BD Finger Spring Washer 205200 BE Top Decal Not Shown 20473...

Page 8: ...eclares that the winch identified above fulfills all relevant provisions of the Directive 2006 42 EC and Supply of Machinery Safety Regulations 2008 The technical file may be obtained from the persons listed below WINCH DATE CODE LOCATED INSIDE FRAME AT REAR WINCH MODEL NUMBER DATE PURCHASED NOTES 8 Hastings NE USA March 25 2021 Director of Engineering Dutton Lainson Company Jack Singleton Eurowar...

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