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1.   Be sure that the mounting surface is of sufficient 

strength to support a load well in excess of the rated 

winch capacity.

2.   Fasten the winch to the trailer winch stand (or other 

mounting surface) with three 1/2” bolts, nuts, wash-

ers and lock washers. Be sure that the winch is 

positioned so that the cable does not rub the front 

opening of the winch.

3.    For double line use, install an eyehook on the winch 

stand close to the base of the winch for fastening 

the stationary cable hook.(see Fig. 1) Be sure the 

eyehook is of sufficient strength to withstand loads in 

excess of the single line rating of the winch.

4.   Your winch is equipped with keyhole slots in the base 

for use with quick mounting shoulder studs, if desir-

able. (See FIG. 2&3) If you wish to use quick mount 

studs, they should be mounted securely into the 

winch stand. After positioning the winch on the studs, 

a 3/8” bolt should be placed in one of the other holes 

available to keep the winch securely in position.

 

 With the clutch in the engaged gears position, you may 

power the winch in either the “in” or “out” direction.

1.  To operate the unit, simply press the switch “in” for 

 

 loading and “out” for unloading.

2.  Allowing the switch to return to the OFF position will 

 

automatically stop the winch and lock the load in 

 position.

 

NOTE: It is normal for smoke to be produced during  

 

the initial power down use.

 

 WARNING: BECAUSE THE WINCH IS NOT 

EQUIPPED WITH CIRCUIT BREAKER OVERLOAD 

PROTECTION, PARTICULAR CARE SHOULD BE 

TAKEN NOT TO CREATE AN OVERLOAD. PAY 

ATTENTION TO THE SOUND OF THE WINCH 

AND THE LOAD BEING PULLED. MAKE CERTAIN 

THAT THE CABLE TENSION DOES NOT RISE 

SUDDENLY BECAUSE OF A BIND IN THE LOAD.

 

 CAUTION: The electric motor is designed for 

intermittent service only. Extended use without 

cooling off periods will cause overheating result-

ing in motor damage. Maximum recommended 

continuous run time is three minutes.

3.   It is recommended that whenever the winch is not 

being used that it be unplugged from the power sup- 

ply. The bridge is subject to damage caused by elec- 

trical storms or voltage surges if the winch is left  

plugged in when not in use.

1.    The clutch lever provides a means for releasing a 

load without power while maintaining control of the 

speed and provides for free wheeling so that cable 

can be removed from the winch by hand. The clutch 

lever is spring loaded so that it returns to the engaged 

position when released. The lever will, however, 

remain in the free wheeling position if rotated com-

pletely forward to free wheel.

2.   In order to release a load without power, rotate the 

clutch lever slowly and carefully forward toward “Free 

Wheel.” When the load begins to move, it can be con-

trolled by the clutch lever. Careful, slow movement of 

the lever will provide smooth control of the load.

  

WARNING: ALWAYS MAINTAIN CONTROL OF 

THE LOAD. ALLOWING EXCESS SPEED COULD 

RESULT IN WINCH DAMAGE AND SEVERE 

PERSONAL INJURY.

3.   Remember that the gear train and brake mechanism 

are completely disengaged in the “Free Wheel” posi-

tion and in order to power the winch or hold a load 

in position, the lever must be allowed to return to the 

“Engaged Gears” position.

  

 NOTE: It is not necessary to turn the clutch lever com-

pletely to the “Engaged Gears” position manually. The 

spring tension built into the winch provides adequate 

force on the clutch lever.

  

CAUTION: Never force clutch lever in either direction.

MOUNTING INSTRUCTIONS

LOADING AND UNLOADING 

UNDER POWER

BASE HOLE PATTERN

(SA5000AC & SA5015AC)
(SA7000AC & SA7015AC)

BASE HOLE PATTERN

(SA9000AC & SA9015AC)

(SA12000AC & SA12015AC)

FIG. 2

FIG. 1

FIG. 3

CLUTCH OPERATION

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N

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S

H

3

Original Instructions

Summary of Contents for SA5015AC

Page 1: ...CAPACITY Maximum weight in pounds and kilograms rolling load APPROXIMATE LOAD SPEED FT MIN MODEL PERCENT INCLINE LOAD CAPACITY Load capacity dead weight is a measure of actual maximum force to which the winch system may be subjected All capacities shown are with 15 of cable on the reel and 10 rolling friction factor For full reel of cable adjust capacities according to graph above Note 5 incline i...

Page 2: ...ree turns of cable on the reel Keep the winching area free of all unneces sary personnel Never stand between load and winch When winching operation has been complet ed do not depend on the winch to support the load Always secure the load properly Use tie down straps or chains The auxiliary handle is provided for emergency use only Never use the auxiliary handle as an assist to the motor when the m...

Page 3: ...termittent service only Extended use without cooling off periods will cause overheating result ing in motor damage Maximum recommended continuous run time is three minutes 3 It is recommended that whenever the winch is not being used that it be unplugged from the power sup ply The bridge is subject to damage caused by elec trical storms or voltage surges if the winch is left plugged in when not in...

Page 4: ...wer is disconnected from the housing and lift the housing off of the winch by gently stretching it open near the lower front corner Rotate the winch reel so that you have access to the rope clamp Remove the old cable and replace it with a new cable of the same size Be sure that the cable passes under both sides of the rope clamp and that the clamp is tightened securely NOTE CABLE IS WOUND OVER THE...

Page 5: ...mber and click on symptom Motor runs but winch fails to pull cable for complete diagnoses and corrective action 5 Check the pulley block and hook assembly MODELS SA7000AC SA7015AC AND SA12000AC SA12015AC to be sure that the pulley rotates freely on the bronze pulley spac er Occasional greasing of these two items is recommended FIG 6 O Ring Illustration E N G L I S H 5 FIG 7 Clutch Spring Illustrat...

Page 6: ...0AC 7000AC 404564 AP Cover SA5015AC 7015AC 404582 AP Cover CSA SA5000 SA7000 404595 AP Cover CSA SA5015 SA7015 404994 AQ Clutch Handle 204712 AR Screw 4 2 205196 AS Clutch Spring 204661 AU Cable Hook 3 16x20 5240692 SA5000AC AU Cable Hook 3 16x50 5240445 SA7000AC AV Screw 1 4 20x1 2 205190 AW Top Decal Not Shown 206627 AZ Clutch Decal Not Shown 204731 Ref Part Number MOTOR PARTS CA Motor Assy 3049...

Page 7: ...AP Washer 2 205109 AR Reel Assy 304815 AT Rope Clamp Kit 5243506 AV Cover SA9000 12000AC 204747 AV Cover SA9015AC 12015AC 204630 AV Cover CSA SA9000 12000 404942 AV Cover CSA SA9015 12015 404593 AW Cover Plug 204713 AX Clutch Handle 204712 AY Screw 4x1 2 205196 AZ Cable Hook 5240478 7 32x25 SA9000AC AZ Cable Hook 5240452 7 32x50 SA12000AC BD Finger Spring Washer 205200 BE Top Decal Not Shown 20473...

Page 8: ...eclares that the winch identified above fulfills all relevant provisions of the Directive 2006 42 EC and Supply of Machinery Safety Regulations 2008 The technical file may be obtained from the persons listed below WINCH DATE CODE LOCATED INSIDE FRAME AT REAR WINCH MODEL NUMBER DATE PURCHASED NOTES 8 Hastings NE USA March 25 2021 Director of Engineering Dutton Lainson Company Jack Singleton Eurowar...

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