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273100085 EN

(Original instruction manual)

Edition 06.2015

Instruction manual for rescue equipment

Combination tools e100 and le100

e100

le100

Summary of Contents for e100

Page 1: ...273100085 EN Original instruction manual Edition 06 2015 Instruction manual for rescue equipment Combination tools e100 and le100 e100 le100 ...

Page 2: ...Cutting spreading spread open doors 15 6 1 Safety notes 15 6 2 Cutting 16 6 3 Spreading 17 6 4 Spreading open doors 18 7 Accessories 20 7 1 Battery 20 7 2 Battery charger 21 7 3 Attachment strap 21 7 4 Accessory rail 22 8 Dismantling the equipment deactivation following operation 23 9 Maintenance and service 23 9 1 Inspections StrongArm e100 le100 24 9 2 Protective equipment 24 9 3 Checking and ex...

Page 3: ...32 12 2 Noise emission 33 12 3 Operating and storage temperature ranges 33 12 4 Oscillation vibration 33 12 5 Torque speci cation and wrench size for pivot bolt 33 13 Lighting optional expansion possibility 34 14 Instructions regarding disposal 36 15 Notes 37 Inhalt Seite ...

Page 4: ...ords to the speci c danger and the possible consequences Pictogram Damage injury to Keyword De nition Consequences Persons DANGER Immediate danger Death or severe injury WARNING Potentially dangerous situation Potential death or serious injury CAUTION Less dangerous situation Minor or slight injury Property ATTENTION Risk of damage to property environment Damage to the equipment damage to the envi...

Page 5: ...ble legal and other binding regulations pertaining to the prevention of accidents and protection of the environment apply and are to be complied with in addition to the operating instructions The equipment may only be operated by persons with appropriate training in the safety aspects of such equipment otherwise there is a risk of injury We would like to point out to all users that they should car...

Page 6: ...mplete and in a legible condition Any mode of operation which compromises the safety and or stability of the device is forbidden Repairs to the equipment may only be carried out by a trained service technician with speci c knowledge of the device Safety devices may never be disabled Only genuine HURST accessories and spare parts are to be used for repairs Before switching on starting up the device...

Page 7: ...led Direct contact with the skin must be avoided for the same reason Also when handling hydraulic Àuid note that it can negatively affect biological systems When working with or storing the equipment ensure that the function and the safety of the equipment are not impaired by the effects of severe external temperatures and that the equipment is not damaged in any way Please note that the equipment...

Page 8: ...ented in addition to the instruction manual WARNING CAUTION PLEASE NOTE The device is intended exclusively for the purpose stated in the operating instructions see chapter Proper Use Any other use is not in accordance with its designated purpose The manufacturer supplier is not liable for any damage resulting from improper use The user bears sole responsibility for such use Proper use includes obs...

Page 9: ... the following must be excluded that the device could trigger an explosion that working with the device could trigger an explosion e g sparks may result from cutting an object The responsibility for explosion prevention or for ruling out work with the device is with the operator of the device or with the person responsible at the place of use When working in areas at risk of explosion all applicab...

Page 10: ...c pressure takes place within the body of the device A rechargeable battery serves as drive and energy source The accumulator battery can be inserted into the opening provided in the body of the tool It is then automatically locked into position You can extend the operating time of your device by using several batteries The batteries can be recharged after use using the external charger A universa...

Page 11: ...ates 360 6 Locking bolt pull up to unlock 7 Ventilation slots 8 Tool tips combination snap on tips 9 Blade arms 10 Pivot bolt with secured nut 11a Front plastic housing 11b Rear plastic housing 12 Tool body 13 Protective cover 14 Accessory rail for optional light 15 Universal rail for optional light 16 Light optional expansion 2 3 4 5 7 8 10 11a 1 13 12 15 6 9 11b 14 ...

Page 12: ...r opening tips Blade arm Cutting edge Blade arm 4 2 3 Combination tips snap on tips Combination tip Push button to release and automatically lock the tool tip Please note Use caution installing or emoving tips Wear PPE gloves to avoid injury ...

Page 13: ...n to release and automatically lock the tool tip 4 2 5 Rotatable handle The handle can be rotated about 360 degrees with four set points every 90 degrees This allows for easy change of position of the tool for the best angle attack To do this pull the locking pin upwards while turning the handle to the desired position Let go of the locking pin and it will automatically engage the next locking pos...

Page 14: ...e battery of the rescue device must be fully loaded using the external charger Procedure 1 Fully press back the red release button and pull the battery carefully out of the battery cradle Do not use force 2 The battery can now be recharged in the battery charger and replaced again observe also the separate instruction manual for the battery charger 3 Insert the recharged or new battery into the cr...

Page 15: ...lized shored to ensure that there is no risk of sliding or shifting Worldwide safety guidelines pertaining to the speci c country must be observed and complied with WARNING CAUTION PLEASE NOTE The StrongArm e100 le100 device is not explosion protected When using the device in potentially explosive environments the following must be excluded that the device could trigger an explosion that working w...

Page 16: ...ons must be protected The following are to be worn when working with the rescue equipment protective clothing safety helmet with visor or protective goggles protective gloves and if necessary ear protection wear special protective clothing in case of extremely high temperatures Before operating the device you should ensure that no participants or bystanders are at risk from the movements of the de...

Page 17: ...e100 le100 2 0 08 Higher cutting capacities can be achieved by cutting as close as possible to the blade s pivot point RIGHT WRONG 6 3 Spreading Use the front of the tips only to increase an existing gap To increase grip and to avoid having the tips slip or break out of the part to be processed the grip should be reapplied at an early stage The highest force develops in the rear area of the cuttin...

Page 18: ...rotection locking furniture and hinge plates Doors with multiple protection locking furniture hinge plates and at each locking bolt if required 6 4 2 Procedure When applying the unit the claws must be pressed or beaten into the door crack as hard and deep as possible refer to application examples When working in an environment which involves the risk of explosions sparks must be avoided when the c...

Page 19: ...th visor or goggles protective gloves Application example of ce door Application example steel door WARNING CAUTION ATTENTION During operation of this rescue device parts of the object worked on with this device may break away and endanger people standing nearby Onlookers must be kept at a safety clearance of at least 5 m 16 ft ...

Page 20: ...ng it to a rescue device Release button 7 Accessories NOTE Indicator lights are the same as found on SCBA systems Self Contained Breathing Apparatus Symbols G G Y R The charge status display is activated either by pressing a switch or activates automatically when reaching a certain charge level see table below Constant light Constant light Flashing yellow red continuous light Flashing red till bat...

Page 21: ...ger 7 3 Attachment strap The single point attachment strap will be placed on the tool before the pump housing and tool head are assembled It is the ONLY recommended way to carry this tool using a harness It will spin freely to allow easy repositioning of the tool The attachment strap will need to be replaced by an authorized dealer HURST offers this attachment strip as accessory For more informati...

Page 22: ...versal rail which is within the HURST scope of delivery and pre installed on delivery The design of the universal rail allows the attachment of various lights and a variable positioning of the lights If not used the rail can easily be removed universal rail Fixing screws hex socket head ...

Page 23: ... be carried out after every use and a more in depth inspection must be carried out every six months These inspections enable the early detection of wear and tear which means that punctual replacement of these wearing parts prevents breakage Regularly check the torque of the pivot bolt You will nd the torque speci cation for the pivot bolt in the chapter on Technical Data An annual inspection of th...

Page 24: ...icks or deformations on the cutting surfaces Cutting surfaces t on top of each other without making contact Bolts and retaining rings of the blade arms are in place and in good condition Illumination of main switch blue device work area optionally fully functional Opening width of arms at the tips see chapter on Technical Data Tool arms tips not cracked Pins and retaining rings on the tool tips ar...

Page 25: ... The removable lter cover is located on the outside at the rear housing where it is xed with two screws Procedure 1 Unscrew the two attachment screws at the cover with a torx wrench screwdriver TX 15 and take the cover off see illustration below 2 Now you can take out the lter element and replace it by a new one 3 Reassembling will be carried in reverse order Do not exceed the torque of 1 5 Nm 13 ...

Page 26: ...ENTION Because HURSTdevices are designed for highest performance only components speci ed in the spare parts list for the appropriate equipment may be replaced Other components in the device may only be replaced if You have participated in an appropriate HURST service training course You have been explicitly granted permission by HURST Customer Service valid HURST certi cate required NOTE Always r...

Page 27: ...erse order Reinstall attachment screws Attachment screw hex socket head Keyway Protective cover 10 2 1 Care instructions The outside of the device should be cleaned with a damp cloth from time to time not the electrical contacts in the connection slot and on the battery In addition the metal surfaces are to coated with a suitable medium to counteract corrosion not the electrical contacts in the co...

Page 28: ...take off the upper part 3 Position the new handle and hold it while mounting the lower part with the attachment screws use medium strength thread lock e g LOXEAL 54 03 or Loctite 243 10 3 3 Replacing the blade arms 1 Close the blade arms so that the tips are almost touching and remove the battery 2 Remove protective cover as described before Attachment screw hex socket head ...

Page 29: ...lts and remove them 5 Remove blade arms and replace with new ones 6 Reassembly is carried out in reverse order Blade arm bolt Blade arm Retaining ring Pivot bolt Lock screw Lock nut 10 3 4 Decals All damaged and or illegible decals safety notices type plate etc must be replaced Procedure 1 Remove damaged and or illegible decals 2 Clean surfaces with industrial alcohol 3 Af x new decals Take care t...

Page 30: ...sn t perform at its given power Device defective Repair by an authorized dealer by personnel specially trained by HURST or by HURST itself Following release the star grip does not return to the central position Casing damaged or star grip operation not working smoothly Damage to the torsion spring for reset Repair by an authorized dealer by personnel specially trained by HURST or by HURST itself S...

Page 31: ... Battery defective Replace battery Fault Check Cause Solution 12 Technical data NOTE The following tables contain only the technical data necessary for operation and storage Further information about your device is available directly from HURST Since all values are subject to tolerances minor differences may occur between the data on your equipment and the data in the following tables The values m...

Page 32: ...155 lbf 34845 LSF spreading force according to NFPA kN 24 lbf 5395 HSF spreading force according to NFPA kN 30 lbf 6744 Force spreading min kN 28 lbf 6295 Maximum spreading path mm 212 in 8 3 Mass net without battery without tool tips incl oil kg 9 7 lbs 21 4 Mass with battery without tool tips incl oil kg 10 9 lbs 24 0 Mass excl battery with combi tips kg 11 lbs 24 3 Mass excl battery with door o...

Page 33: ...tional C F 20 121 4 250 Ambient temperature standard device not operational C F 25 45 13 113 Ambient temperature extreme range for 7 min device not operational C F 30 149 22 300 12 4 Oscillation vibration The total oscillation value vibration value to which the upper limbs are exposed is usually below 2 5 m s Higher values may be measured for short periods as a result of interaction with the mater...

Page 34: ...ong as you hold it down 3 Tap down the right side of the paddle switch constant light Tap again to stop illumination 4 Tap down the right side of the paddle switch and immediately re press within 0 4 s constant strobe mode Tap again to stop illumination 13 Lighting optional expansion possibility The lighting unit is optional and not offered by HURST The illustratioin shows a typical installation o...

Page 35: ...x socket head Paddle switch Rail clamp tensioning bolt Universal rail image as a sample Rail groove Rail key NOTE Pay also strict attention to the separate operating instructions for the light and take further details from it ...

Page 36: ...ousehold waste According to the European Directive 2002 96 EC governing electrical and electronic waste and their application in national legislation old electrical equipment must be separately collected and recycled in an environmentally compatible manner Please also take into account the notes in the separate operating instructions for the battery chargers Please duly dispose of all packaging ma...

Page 37: ...37 15 Notes ...

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Page 40: ...l packaging materials and removed items Made in USA HURST JAWS OF LIFE INC A Unit of IDEX Corporation 711 N Post Road Shelby NC 28150 USA Phone 704 487 6961 Fax 704 487 7271 e mail contacthurst idexcorp com Copyright 2015 Hurst Jaws of Life INC Subject to change ...

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