Stromag HGE Series Mounting And Operating Instructions Download Page 1

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Gear limit switch
Type series HGE

Document No.: 152-00000 F

Date: 10/2017

EKM-0119

Mounting/operating instructions

EN-GB

Stromag GmbH

Hansastraße 120
D-59425 Unna
Tel.: +49 (0) 2303 102-0
Fax: +49 (0) 2303 102-201
www.stromag.com
[email protected]

Summary of Contents for HGE Series

Page 1: ...Type series HGE Document No 152 00000 F Date 10 2017 EKM 0119 Mounting operating instructions EN GB Stromag GmbH Hansastra e 120 D 59425 Unna Tel 49 0 2303 102 0 Fax 49 0 2303 102 201 www stromag com...

Page 2: ...onmental protection recycling 6 2 8 GTES safety devices 6 2 9 Safety symbols pictograms on the GTES 7 2 10 Wear personal protective equipment 7 2 11 Basic responsibilities of the operator and personne...

Page 3: ...housing design with flange 27 6 4 Electrical assembly 27 6 4 1 Insert the connection cable into the GTES 28 6 4 2 Connect the contacts 28 6 4 3 Connect the heating 28 6 4 4 Connect the earth conducto...

Page 4: ...0 1 Special safety guidelines 39 10 2 Removing the GTES 39 10 3 Final decommissioning 39 11 Ordering spare parts 40 11 1 Data for ordering spare parts 40 11 2 Service address 40 12 EC Declaration of C...

Page 5: ...intended application This documentation covers various GTES designs The figures used are partly by way of example only The specific design of the supplied GTES is shown in the dimensional drawing see...

Page 6: ...ordance with the technical documentation provided by Stromag They are able to carry out the work assigned to them and avoid known dangers User The user is the person that has been trained by the opera...

Page 7: ...ified document as per the terms of the law against unfair competition The copyright is held by Stromag GmbH Hansastra e 120 D 59425 Unna Germany This documentation is intended for the operator of the...

Page 8: ...l IP protection class and by adhering to the technical specifications of the specified operating conditions 2 3 1 Application limits The application limits are defined in the technical specifications...

Page 9: ...h live components when defect with an open housing cover caused by improper work on live components 2 7 Safety symbols pictograms in the documentation The following safety symbols pictograms and indic...

Page 10: ...4 Note NOTE Indicates special user tips and other particularly useful or important information for efficient work as well as economical use 2 7 5 Environmental protection recycling ENVIRONMENTAL HAZA...

Page 11: ...tions can also for e g affect the handling of hazardous substances or the provision wearing of personal protective equipment Supplement the documentation with your own instructions including superviso...

Page 12: ...If it is not possible to de energise the unit due to compelling reasons e g when connecting the GTES the oper ator must ensure that the type of instruments or tools used in this work eliminate danger...

Page 13: ...ed RECYCLING Dispose of the packaging material according to the local guidelines properly and in an environmental ly friendly way 3 2 Scope of delivery On receipt check the delivery for completeness u...

Page 14: ...u with information on this please refer to section 11 2 for the address NOTE Details for storage on the packing pieces that go beyond the requirements specified here must be observed 4 Technical speci...

Page 15: ...500 15 158 7 579 1 516 0 10 0 141 70 76 19 9 524 0 523 0 691 500 25 984 12 992 2 598 0 10 0 124 85 93 33 11 667 0 640 0 846 500 31 831 15 915 3 183 0 10 0 120 100 107 25 13 406 0 736 0 972 500 36 576...

Page 16: ...9 28 76 4 585 0 268 250 0 236 14 152 0 20 0 220 35 43 13 6 875 0 402 500 0 354 21 221 0 10 0 114 70 73 93 11 786 0 690 500 0 606 36 378 0 10 0 108 85 90 56 14 438 0 845 500 0 743 44 563 0 10 0 106 100...

Page 17: ...ive humidity 0 to 60 4 1 4 Specific electrical values and position of the contact EKM 0113 81 3 1 4 2 22 12 21 11 88 3 1 4 2 80 90 90G 1 2 4 3 21 22 12 11 2 1 4 3 A B C Fig 1 A 80 90 90G Circuit chang...

Page 18: ...es G 54 Circuit breaker switch E 52 Circuit changeover quick action with twin break contact bridges electrically iso lated from each other 1 2 3 4 13 14 21 22 Connection points F 53 Circuit changeover...

Page 19: ...N 60947 5 1 AC 15 Connecting cable switching power according to EN 60947 5 1 AC 12 I th continuous thermal current U i rated insulation voltage Mechanical Operating life Service temperature 513 2 5A 2...

Page 20: ...i rated insulation voltage Mechanical Operating life Service temperature 513 4A 24V1 6A 250V 30x106 30 C 85 C 523 6A 10A 25 C 80 C 533 6A 1x106 54 1A 6A 30x106 30 C 85 C 80 1A 110V1 10A 400V 10x106 40...

Page 21: ...ng points 50 Diameter of the installed cam disc 50 not for block adjustment 70 not for contact 52 53 A1R Switch size A1R Contact space 1 to 5 right standard A2R Contact space 2 to 8 right standard A1L...

Page 22: ...ing assembly a reference will be made in the dimensional drawing at the respective point in this documentation A dimensional drawing is supplied as a separate document and can be requested additionall...

Page 23: ...B11 Switch size A1R A1L Switch size A1L The switch sizes shown in the figure above present a selection The overview of all switch sizes can be obtained from the type code explanation see section 4 1 6...

Page 24: ...d contact arrangement cam discs with 40 or 180 can be fitted cams are fitted in ser ies and all other degree values are fitted as special equipment The switch settings of the cam discs can be adjusted...

Page 25: ...st accidental contact NOTE For contact 51 the following applies The protection against accidental contact must be removed for wiring DANGER Risk of accidents caused by live components There are live c...

Page 26: ...deep Torsion angle at 5 Nm 5 0 5 5 4 Optional equipment available 5 4 1 Design with additional potentiometer A potentiometer 7 is installed in the HGE in a separate installation space opposite the con...

Page 27: ...amping nut 4 or with servo clamps 5 Adjusting the po tentiometer 1 Loosen the clamping nut 4 or servo clamps 5 2 Turn the resistance housing 3 Fasten the clamping nut 4 or servo clamps 5 5 4 3 Adjustm...

Page 28: ...on the order the corre sponding supply voltage amounts to 12 36V AC DC or 110 250V AC DC The PTC heating is self regulating and temperature limiting and thus leads to an automatic adjustment to the a...

Page 29: ...the machine can lead to damage Before commissioning the machine always adjust the GTES first in accordance with the specifica tions in the mounting operating instructions The installation regulations...

Page 30: ...ection 6 7 6 2 4 Requirements for the connecting components The GTES can only be fitted on machines that have a CE marking 6 3 Assembly mechanics Before assembly of the GTES the machine must be suitab...

Page 31: ...the flange 1 with screws 2 Item no Number of screws Position Screws Tightening torque 2 min 3 Input side M6 offset by 120 evenly dis tributed on the circum ference See operat ing instruc tions of the...

Page 32: ...M 0015 Fig 12 6 4 2 Connect the contacts Connection of the contacts 1 Loosen the screw connection of the cover and re move the cover 2 This applies exclusively to contacts 51 and 54 Re move the protec...

Page 33: ...rics The contacts can be freely assigned 6 6 Switching point adjustment Adjustment procedure Remove the cover of the GTES Carry out the adjustment Remount the cover of the GTES immediately After the s...

Page 34: ...achine off and secure it against unintentional commissioning 3 Loosen the cover screws and disassemble the GTES cover CAUTION Risk of accidents caused by live components When in open condition the inn...

Page 35: ...d switching positions To do so use the 30 graduation of the cam disc in conjunction with the pointer tip 4 of the locking plate 2 as an aid NOTE The cam discs 1 can be adjusted independently of one an...

Page 36: ...le angle of the cam disc 11 are shown in the figure x and y depict the views 1 Loosen the nut 3 until the front toothing disengages for one adjustable cam The adjustment can then take place without th...

Page 37: ...her cam disc groups also being adjusted Turn the selected cam disc 7 by hand to the required approximate switching positions and to the required cam angle 2 Tighten the nut 3 to a tightening torque of...

Page 38: ...e effective cam angle 10 and the usable angle of the cam disc 11 are shown in the figure 1 Loosen the nut 3 until the front toothing disengages for one adjustable cam The adjustment can then take plac...

Page 39: ...is possible from both sides without having to loosen the nut 5 5 All adjustments must be looked at in an inspection round and checked for functionality 6 Mount the cover of the GTES see section 6 7 6...

Page 40: ...lf locking feature transfers the torque further by means of positive locking from the adjustable cam 2 to the toothing of the cam disc 1 The cam disc 1 can be adjusted by rotation of the adjustment wo...

Page 41: ...he cov er and poor contact pressure of the seal 1 Check the seal 3 on the cover 2 for cracks or damage NOTE Replace damaged seals 2 Fit the cover with the seal NOTE The screws must be fully screwed in...

Page 42: ...ts if the general safety guidelines are not observed All safety guidelines must be observed see section 2 8 2 Measures for environmental protection RECYCLING Dispose of components as well as auxiliary...

Page 43: ...repeated opening of the cover 9 Troubleshooting 9 1 Operational issues and their solutions No typical GTES malfunctions are known should you have any queries regarding adjustment or commissioning plea...

Page 44: ...he latest technical specifications and current legal regulations 11 1 Data for ordering spare parts NOTE The GTES have two identical type plates inner and outer The data for determining the spare part...

Page 45: ...12 EC Declaration of Conformity 41 Mounting operating instructions Gear limit switch Type series HGE No 152 00000 F 10 2017...

Page 46: ...42 Mounting operating instructions Gear limit switch Type series HGE No 152 00000 F 10 2017...

Page 47: ...43 Mounting operating instructions Gear limit switch Type series HGE No 152 00000 F 10 2017...

Page 48: ...Stromag GmbH Hansastra e 120 D 59425 Unna Tel 49 0 2303 102 0 Fax 49 0 2303 102 201 www stromag com info stromag com...

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