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Stratasys J835, Manual

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Stratasys J835 Manual Download Page 94

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The following steps apply when using the Stratasys UV sensor box that you 
connect to the printer. They do not apply when using a  UV external radiation 
measuring device.

1.  To synchronize the wizard and the UV sensor, enter the CF number from 

the label on the back of the UV sensor box.

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2. Click 

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.

The build tray lowers so you can connect the UV sensor box.

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Summary of Contents for J835

Page 1: ...2 5HY 3ULQWLQJ 6 VWHP 8VHU XLGH 6WUDWDV V...

Page 2: ...WKDW ZKHQ WKH ODVW XVHU ZLVKHV WR GLVFDUG D SURGXFW LW PXVW EH VHQW WR DSSURSULDWH IDFLOLWLHV IRU UHFRYHU DQG UHF FOLQJ RU LQIRUPDWLRQ DERXW SURSHU GLVSRVDO FKHFN RXU SXUFKDVH FRQWUDFW RU FRQWDFW WKH...

Page 3: ...3DWHQWV 7KLV SURGXFW LV FRYHUHG E RQH RU PRUH RI WKH IROORZLQJ 8 6 SDWHQWV 6WUDWDV V WG ZZZ VWUDWDV V FRP 2 5HYLVLRQ 0D 2 5HY...

Page 4: ...ste Disposal 2 8 3 Introducing the Stratasys J8 Series 3D Printer Work Configurations 3 3 Source Files 3 4 Printing Materials 3 5 Storage 3 5 Shelf Life 3 5 Exposure to Light 3 5 Safety Considerations...

Page 5: ...Cleaning the Print Head Splash Shield 4 49 Optimizing Calibrating Print Heads 4 51 Replacing Print Heads 4 59 Testing and Calibrating the UV Lamps 4 69 Calibrating the Load Cells 4 76 Replacing the W...

Page 6: ...2 5HY 1 ERXW 7KLV XLGH Using This Guide 1 2 For More Information 1 2 Terms Used in This Guide 1 3...

Page 7: ...he hardware software and network components of your system are installed configured and operating correctly the operator has a working knowledge of the Windows PC platform RU 0RUH QIRUPDWLRQ Visit the...

Page 8: ...stations GrabCAD Print A software application for preparing print jobs on a variety of 3D printers including J850 J835 printers Mixed part Models whose parts are printed using more than one model mate...

Page 9: ...es 2 4 Printer Installation 2 4 Printer Operation 2 4 UV Radiation 2 4 Printer Maintenance 2 5 Model and Support Materials 2 5 UV Lamps 2 6 First Aid for Working with Printing Materials 2 7 Contact wi...

Page 10: ...VZLWFK GRHV QRW IXQFWLRQ FRUUHFWO GR QRW XVH WKH SULQWHU DQG FRQWDFW RXU VHUYLFH SURYLGHU Safety Lock The cover is locked while the printer is working If you do manage to lift it the UV lamps and the...

Page 11: ...be properly grounded in accordance with the local electric code to provide this protection I WKH SULQWHU LV QRW XVHG DV VSHFLILHG LQ WKLV JXLGH WKHVH VDIHW IHDWXUHV PD QRW SURYLGH DGHTXDWH SURWHFWLRQ...

Page 12: ...skall anslutas till jordat uttag DK Apparatets stikprop skal tilsluttes en stikkontakt med jord som giver forbindelse til stikproppens jord For Japan The power cable supplied is provided for connecti...

Page 13: ...re stored prepared and consumed Uncured printing material is considered a hazardous substance requiring certain precautions when directly handling it To prevent skin irritation wear neoprene or nitril...

Page 14: ...eration leave the room and ventilate it thoroughly for about 30 minutes Use protective gloves to prevent contact with mercury and other lamp components Carefully remove spilled mercury with a method t...

Page 15: ...nts to clean skin If large areas of skin have been exposed or if prolonged contact results in blisters seek medical attention In any case if irritation persists seek medical attention Avoid the accide...

Page 16: ...disposed of in a manner that prevents human contact with it and contamination of water sources Empty Model material and Support material cartridges contain residue of their contents Some leakage of th...

Page 17: ...WUDWDV V 6HULHV 3ULQWHU Work Configurations 3 3 Source Files 3 4 Printing Materials 3 5 Storage 3 5 Shelf Life 3 5 Exposure to Light 3 5 Safety Considerations 3 6 Disposal 3 6 Work Environment 3 6 Wor...

Page 18: ...e range of possible mechanical properties from flexible to rigid You can print parts shells of the same model simultaneously with different materials or material combinations You can print objects tha...

Page 19: ...ti station system When connected to a local computer network the system can serve multiple users In such configurations each user client prepares files for production A software service installed on t...

Page 20: ...other 3D applications GrabCAD Print supports STL and VRML files and in addition native CAD formats from these programs Creo SOLIDWORKS NX CATIA and Inventor To see the complete list of file formats su...

Page 21: ...or polyvinyl chloride are not suitable for storing PolyJet printing materials When not in use keep material cartridges tightly sealed to prevent contamination the effects of exposure to UV radiation a...

Page 22: ...icable laws and regulations RUN QYLURQPHQW Extreme heat and humidity conditions can adversely affect the operation of your J850 J835 3D printer Use ventilation or air conditioning systems if necessary...

Page 23: ...Printer 4 25 Maintaining the Printer 4 28 Routine Maintenance Schedule 4 28 Maintenance Counters 4 29 UV Lamp Check 4 31 Pattern Test 4 31 Backing up the Printer Configuration 4 34 Improving Print Qua...

Page 24: ...Y Replacing the Odor Filter 4 85 Replacing the UV Lamps 4 85 Dynamic Nozzle Test 4 91 Built in Tests 4 92 Replacing the Waste Container 4 97 Cleaning the Exterior Panels 4 100 Cleaning the UV Screen 4...

Page 25: ...LQWHU 6WDUWLQJ WKH 3ULQWHU DXWLRQ R QRW DWWHPSW WR RSHUDWH WKH SULQWHU EHIRUH EHLQJ WUDLQHG E D 6WUDWDV V XVWRPHU 6XSSRUW UHSUHVHQWDWLYH 2EVHUYH DOO VDIHW ZDUQLQJV DQG IROORZ WKH VDIHW JXLGHOLQHV GHVF...

Page 26: ...inter control program 63 SOXJ FRQWDLQLQJ D YDOLG SURGXFW DFWLYDWLRQ NH LV UHTXLUHG RQ WKH SULQWHU FRPSXWHU 7KLV LV VXSSOLHG GXULQJ SULQWHU LQVWDOODWLRQ RU XSJUDGH I WKH DSSOLFDWLRQ GRHV QRW RSHQ DQG D...

Page 27: ...QLQJ WKH VDPH W SH RI PDWHULDO 7R ORDG 0RGHO DQG 6XSSRUW PDWHULDO 1 Open the doors of the material cabinet 2 Load Model and Support cartridges into their respective compartments You should feel some r...

Page 28: ...the printer is empty and clean If not remove cured material with the scraper and clean the tray thoroughly with a wet cleaning cloth DXWLRQ 8VH SURWHFWLYH JORYHV ZKHQ FOHDQLQJ WKH EXLOG WUD DQG EH FDU...

Page 29: ...P SULQWLQJ TXDOLW 6HH 5RXWLQH 0DLQWHQDQFH 6FKHGXOH RQ SDJH 0DLQWHQDQFH QRWLILFDWLRQV FDQ EH GLVDEOHG HQDEOHG IURP WKH 2SWLRQV PHQX In the printer interface the printer mode changes from Idle to Pre pr...

Page 30: ...block reservoir is OK Heads Vacuum The vacuum level in the system is within the acceptable range Pre Heater The Model and Support resins need to be heated before being supplied to the print block The...

Page 31: ...ges from Pre print to Printing The specific activity being performed is shown in the current activity field Current job printing information is displayed The printing progress bar is displayed The Sto...

Page 32: ...QWR 6WDQGE PRGH ZKHQ KHDWLQJ RI WKH SULQW KHDGV LV UHGXFHG ERXW KRXUV ODWHU WKH SULQWHU JRHV LQWR GOH PRGH ZKHQ KHDWLQJ RI WKH SULQW KHDGV LV VWRSSHG 7R FRQWLQXH SULQWLQJ WKH PRGHO 1 If the printer is...

Page 33: ...inue printing the model if The number of the last slice printed does not appear in the printer interface even if the server computer displays the confirmation dialog box There was a relatively long in...

Page 34: ...Remove the partially printed model from the build tray 3 Click to resend the job to the printer RX FDQ VWRS SULQWLQJ IURP HLWKHU WKH SULQWHU LQWHUIDFH RU IURP UDE 3ULQW IWHU FOLFNLQJ WKH 6WRS EXWWRQ L...

Page 35: ...RXQW RI PDWHULDO IOXVKHG GHSHQGV RQ WKH IOXVKLQJ F FOH FKRVHQ DQG LI RX DUH UHSODFLQJ RQH RU PRUH 0RGHO FDUWULGJHV 7KH 0DWHULDO 5HSODFHPHQW ZL DUG VXJJHVWV WKH EHVW VORW ORFDWLRQV IRU SODFLQJ GLIIHUHQ...

Page 36: ...s High Speed Single Material Super High Speed LJXUH 0DWHULDO 5HSODFHPHQW 2SWLRQV 7 Materials Each print head is loaded with two different materials LJXUH 6HYHQ 0RGHO PDWHULDOV ORDGHG LQ WKH SULQW KHDG...

Page 37: ...mode produces build trays with DraftGrey material in Super High Speed mode at a layer resolution of 55 microns 5 In the Required materials section of the wizard screen select one or more replacement...

Page 38: ...se the flushing cycle that fits your needs 7KH GHIDXOW IOXVKLQJ F FOH LV WKH RQH XVHG IRU WKH ODVW PDWHULDO UHSODFHPHQW Economy This cycle can be used when replacing a light colored Model material wit...

Page 39: ...to the instructions in the wizard screen I RX FKDQJHG WKH SULQWLQJ PRGH WR LJK 6SHHG RU 6XSHU LJK 6SHHG PRGH 0DWHULDOV RU 6LQJOH 0DWHULDO RX QHHG WR UHPRYH WKH LQDFWLYH FDUWULGJHV IURP WKH PDWHULDO FD...

Page 40: ...JLOXV 0RGHO PDWHULDOV DQG WKH UHYHUVH 6HH 2SWLPL LQJ DOLEUDWLQJ 3ULQW HDGV RQ SDJH KDQJLQJ 0RGHO 0DWHULDOV LWKRXW OXVKLQJ If you do not change the printing mode High Quality Speed you can replace the...

Page 41: ...terial Replacement Options screen opens select the Replace materials without flushing check box and click 1H W LJXUH 5HSODFH PDWHULDOV ZLWKRXW IOXVKLQJ 4 In the confirmation message that appears click...

Page 42: ...cial purposes If necessary click GYDQFHG 6HWWLQJV in the Material Replacement Options screen before clicking 1H W 3RVLWLRQLQJ By default Automatic slot selection determines the best slot locations for...

Page 43: ...HG 6HWWLQJV 2 In the Advanced Settings screen select 0DQXDO VORW VHOHFWLRQ and click SSO LJXUH 0DQXDO VORW VHOHFWLRQ 3 In the Material Replacement Options screen RWK FDUWULGJHV is selected for each po...

Page 44: ...aterial selected for one of the cartridge slots is also used in the other print head channel LJXUH 0DQXDO FDUWULGJH VHOHFWLRQ 0RGHO 0DWHULDOV 4 After selecting the materials for the appropriate cartri...

Page 45: ...thorough flushing to ensure accurate model color Or you may notice that printed models are not satisfactory because they contain traces of the previous material If so you can flush out more material s...

Page 46: ...QGE QR FKDQJH QH W PLQXWH 6WDQGE DIWHU 6WDQGE GOH KHDWLQJ VWRSSHG 1RWH 7KH SULQWHU PRGH LV LQGLFDWHG LQ WKH XSSHU OHIW RI WKH SULQWHU LQWHUIDFH VFUHHQ VHH WKH ILJXUHV RQ SDJHV DQG If after printing a...

Page 47: ...rinter control application and never disconnect power to the printer before completing this wizard DXWLRQ 1RW XVLQJ WKH SULQWHU IRU DQ H WHQGHG SHULRG ZLWKRXW ILUVW UXQQLQJ WKH ZL DUG FDQ FDXVH VHULRX...

Page 48: ...that the printer will not be used less or more than 30 days 1RWH HIRUH VHOHFWLQJ 0RUH WKDQ GD V PDNH VXUH WKDW FOHDQLQJ IOXLG FDUWULGJHV DUH DYDLODEOH LJXUH 6KXWGRZQ RSWLRQV 4 In the next screen verif...

Page 49: ...aning is completed 6 When the final wizard screen appears close the printer control application and shut down the printer computer LJXUH LQDO 6KXWGRZQ ZL DUG VFUHHQ 7 After the printer computer shuts...

Page 50: ...LSHU RQ SDJH HHNO OHDQ WKH SXUJH XQLW ZDVWH FROOHFWRU 6HH VWHS RI OHDQLQJ WKH 3ULQW HDGV 5ROOHU DQG LSHU HHNO 3HUIRUP WKH 3DWWHUQ WHVW 6HH 3DWWHUQ 7HVW RQ SDJH HHNO DFN XS WKH SULQWHU V FRQILJXUDWLRQ...

Page 51: ...RDG HOOV RQ SDJH YHU KRXUV RI SULQW LQJ 5HSODFH WKH ZDVWH SXPS WXEHV 6HH 5HSODFLQJ WKH DVWH 3XPS 7XEHV RQ SDJH ERXW RQFH D HDU DV QHFHVVDU 5HSODFH WKH 0DWHULDO LOWHUV 6HH 5HSODFLQJ WKH 0DWHULDO LO WHU...

Page 52: ...LQWHQDQFH 5HTXLUHG LQGLFDWRU DSSHDUV E GHIDXOW IRU PRVW RSHUDWRU SHUIRUPHG PDLQWHQDQFH WDVNV 7KH FKHFN ER XQGHU 8VHU DUQLQJ FRQWUROV ZKHWKHU RU QRW LW DSSHDUV ZKHQ D SDUWLFXODU WDVN LV GXH For mainten...

Page 53: ...WXUQV RII WKH HOHFWULFLW WR WKH SRZHU WR WKH 89 ODPS DQG WKH PRWRUV IRU WKH DQG D HV Q WKH XQOLNHO HYHQW WKDW WKLV RFFXUV WKH SULQWHU FDQQRW EH XVHG XQWLO LW LV VHUYLFHG E DQ DXWKRUL HG VHUYLFH HQJLQ...

Page 54: ...LQJ 3DWWHUQ 7HVW 5 Click HV in the Confirm dialog box to begin LJXUH 3DWWHUQ 7HVW FRQILUPDWLRQ 6 If the build tray is not clear click 1R in the following dialog box LJXUH XLOG WUD OHYHO DGMXVWPHQW Thi...

Page 55: ...dicates that the quality of printing when producing models will be poor If this is the case see Improving Print Quality on the next page 1RWH FFHSWDEOH PRGHO TXDOLW LV VXEMHFWLYH DQG GHSHQGV RQ WKH W...

Page 56: ...S_J8_SERIES ServiceData 3 Copy this file to a location that is not on the printer computer for example a network folder or a USB drive PSURYLQJ 3ULQW 4XDOLW If you suspect that print quality is poor p...

Page 57: ...on the bottom of the print heads prevents print nozzles from clogging Cleaning the roller and wiper are also important for maintaining quality printing A wizard adjusts printer components to enable a...

Page 58: ...en the following screen appears open the printer LJXUH L DUG VFUHHQ GXULQJ FOHDQLQJ WDVNV DUQLQJ RW 6XUIDFH 7KH SULQW KHDG RULILFH SODWHV ERWWRP VXUIDFH PD EH KRW R QRW WRXFK WKHP ZLWK RXU EDUH KDQGV...

Page 59: ...VK VKLHOG 6HH VWHS RQ SDJH 9 After cleaning the print heads clean the entire roller surface by rotating it as you clean 10 Clean the glass lens on the UV lamps 11 Using a generous amount of alcohol on...

Page 60: ...he confirmation check boxes in the wizard screen and click 1H W The head purge cycle begins When this is complete the final wizard screen appears LJXUH OHDQLQJ ZL DUG ILQDO VFUHHQ 17 Click RQH to clos...

Page 61: ...cable and the fan power cable LJXUH LVFRQQHFWLQJ WKH ULJKW 89 DVVHPEO b Remove the screw that secures the right UV lamp and then pull and lift up the UV lamp 4 Loosen the two screws securing the suct...

Page 62: ...face using cotton swabs Make sure to remove any remaining printing materials LJXUH OHDQLQJ WKH UROOHU ZDVWH FROOHFWRU HIRUH UHSODFLQJ WKH FRYHULQJ RX FDQ FKHFN WKH HIIHFWLYHQHVV RI WKH UROOHU VFUDSHU...

Page 63: ...3RVLWLRQLQJ WKH VXFWLRQ WXEH 3 Lower the suction tube so that the hole in the panel behind the tube is visible and tighten the screws to secure the tube 4 Attach the right UV lamp assembly to the prin...

Page 64: ...hex Allen key 2 Remove the right UV lamp and the roller waste collector covering see steps 3 to 6 on page 4 39 3 Loosen the two screws securing the roller waste collector and pull it out LJXUH 5HPRYLQ...

Page 65: ...WDV V 2SHUDWLQJ DQG 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY LJXUH 5HPRYLQJ WKH ROG UROOHU VFUDSHU EODGH 6 Place the new scraper blade onto the pins in the holder as shown LJXUH QVHUWLQJ WKH QHZ UROOHU VFUDSHU E...

Page 66: ...steps 4 to 6 on page 4 39 in Cleaning the Roller Waste Collector and Inspecting the Roller Scraper OLJQLQJ WKH 3ULQW HDGV You should check the alignment of the print heads once a month after replacin...

Page 67: ...JXUH 3RVLWLRQLQJ WKH WUDQVSDUHQF RQ WKH EXLOG WUD 5 Make sure that the transparency sheet is lying flat and tape it to the tray 6 Close the printer 7 In the wizard screen select the check box to confi...

Page 68: ...owing screen appears LJXUH HDG OLJQPHQW ZL DUG VWHSV 9 Open the printer and remove the transparency The transparency sheet is printed with sets of vertical lines in seven columns each showing the resu...

Page 69: ...s are aligned as in Figure 4 60 In the example shown no change to the head alignment is necessary If other lines in the set are aligned you need to change the alignment of that head in the next wizard...

Page 70: ...rameters is selected and click 1H W To recheck the alignment test results before making the alignment changes in the printer click 3UHYLRXV If you do not want to make alignment changes in the printer...

Page 71: ...e shield and clean it once a month when cleaning the print heads see Cleaning the Print Heads Roller and Wiper on page 4 35 7R UHPRYH WKH SULQW KHDG VSODVK VKLHOG 1 Run the Cleaning wizard from the Op...

Page 72: ...DUQLQJ RW 6XUIDFH 7KH SULQW KHDG RULILFH SODWHV ERWWRP VXUIDFH PD EH KRW R QRW WRXFK WKHP ZLWK RXU EDUH KDQGV DQG SURFHHG ZLWK FDXWLRQ 5 Soak a cleaning cloth with 90 alcohol and clean the splash shie...

Page 73: ...on process the wizard determines that a print head is faulty or that it is negatively affecting layer uniformity with the current head configuration the wizard instructs you to replace it If this happ...

Page 74: ...DWLRQ ZL DUG 3 In the opening wizard screen click 1H W to begin The Wizard Conditions screen appears 4 Read the conditions select JUHH and click 1H W 5 In the following screen select RQWLQXH ZLWK HDG...

Page 75: ...ake sure Optimize all print heads is selected and click 1H W LJXUH 3URFHGXUH VHOHFWLRQ VFUHHQ 7 Select the printing mode for which you want to optimize the print heads and click 1H W LJXUH 3ULQWLQJ PR...

Page 76: ...over and click 1H W LJXUH 3UHSDUDWLRQV FRQILUPDWLRQ The printer prints a frame on the build tray and then prints the Pattern Test on the pink paper 9 When the Pattern Test is printed carefully inspect...

Page 77: ...rinting the wizard instructs you to replace the defective print head s You can do this now or abort the wizard If you are prepared to replace print heads now the wizard guides you through the procedur...

Page 78: ...ng mode after which the following screen appears LJXUH PSW LQJ WKH UHVLQ FRQWDLQHU 14 Carefully remove the resin container from the scale and empty it into the purge unit in the printer Then return th...

Page 79: ...e wizard screen confirm that the build tray is clear and that the cover is closed and click 1H W The wizard uses the data collected to analyze the condition of the print heads and optimize them so the...

Page 80: ...KHDGV RQO DIWHU FRQVXOWLQJ ZLWK D 6WUDWDV V DXWKRUL HG FXVWRPHU VXSSRUW HQJLQHHU 7R UHSODFH SULQW KHDGV RX QHHG WKHVH WRROV DQG PDWHULDOV replacement print head s 90 isopropanol IPA isopropyl alcohol...

Page 81: ...ermistor short 5HSODFH SULQW KHDGV RQO DIWHU FRQVXOWLQJ ZLWK D 6WUDWDV V DXWKRUL HG FXVWRPHU VXSSRUW HQJLQHHU The Head Optimization wizard guides you through the procedure of replacing a print head an...

Page 82: ...s ruler PSRUWDQW 0DNH VXUH WKDW RX KDYH WKHVH LWHPV DQG WKDW WKH VFDOH LV FDOLEUDWHG DQG IXOO FKDUJHG EHIRUH FRQWLQXLQJ W LV KLJKO UHFRPPHQGHG WR FRQQHFW WKH VFDOH WR WKH ZDOO SRZHU VRFNHW ZKHQ UXQQLQ...

Page 83: ...ding replacement and click 1H W LJXUH HDG VHOHFWLRQ VFUHHQ The printer heats and empties the print block and prepares the printer This should take up to 15 minutes The following screen appears when th...

Page 84: ...ont of the print block loosen the screws that secure the cover protecting the print head driver cards LJXUH RRVHQLQJ WKH GULYHU FDUG FRYHU VFUHZV 10 Lift up the cover 11 Loosen the screws that secure...

Page 85: ...J DQG 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY 12 Release the driver card support LJXUH 5HOHDVLQJ WKH GULYHU FDUG VXSSRUW 13 Remove the driver card by releasing the latch at the points shown LJXUH 5HOHDVLQJ WKH...

Page 86: ...G 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY 14 Release the upper and lower screws that secure the print head in the block If necessary you may use a 4 mm hex Allen key to loosen the screws LJXUH 5HOHDVLQJ WKH SUL...

Page 87: ...own on the upper and lower locking screws to release the print head and remove it from the bottom of the print block LJXUH 5HOHDVLQJ WKH SULQW KHDG 16 Make sure that along with the head you remove the...

Page 88: ...ge 18 Position the head in the print block making sure that the location pins are in place 1RWH 0DNH VXUH WR LQVHUW WKH KHDG ZLWK WKH FRQWDFWV RQ WKH GULYHU FDUG IDFLQJ WKH SULQW EORFN 19 Tighten the...

Page 89: ...replaced the head s and click 1H W LJXUH HDG UHSODFHPHQW FRQILUPDWLRQ 23 With your fingers make sure that the new head is level and even with the other heads LJXUH KHFNLQJ WKH OHYHO RI WKH QHZ KHDG 24...

Page 90: ...on page 4 51 If installation problems are detected the wizard alerts you and instructs you how to continue see Installation Problems below 27 After replacing print heads you should check the head ali...

Page 91: ...UV radiation meter approved for use with the printer The wizard compares the measured radiation to the recommended radiation level for each of the lamps at each printing mode High Speed High Quality W...

Page 92: ...l to the acceptable range LJXUH 89 7HVW DOLEUDWLRQ VHOHFWLRQ 3 In the following screen select the UV sensor and measuring device to be used LJXUH 89 GHYLFH VHOHFWLRQ 89 0HDVXULQJ HYLFH KHQ RX XVH WKH...

Page 93: ...m this in the wizard screen and click 1H W LJXUH 3ULQWHU SUHSDUDWLRQ When using a Stratasys UV sensor box that you connect to the printer TOL 03005 S continue with UV Sensor Connected to Printer on th...

Page 94: ...he printer They do not apply when using a UV external radiation measuring device 1 To synchronize the wizard and the UV sensor enter the CF number from the label on the back of the UV sensor box LJXUH...

Page 95: ...nfirm the items listed in the wizard screen and click 1H W LJXUH 6HQVRU SRVLWLRQLQJ Continue with UV Measurement on page 4 75 WHUQDO 89 0HWHU The following steps apply when using a stand alone UV mete...

Page 96: ...VHQVRU SODFHPHQW 3 Close the printer while checking that the sensor does not move out of position 4 Set the UV meter to measure mJ cm2 5 Set the range on the meter to 2 000 6 Connect the cable from th...

Page 97: ...gress as displayed in the wizard screen LJXUH 89 PHDVXUHPHQW SURJUHVV When using a stand alone radiation meter reset the meter and enter the reading measurement when you are prompted to do so LJXUH 89...

Page 98: ...OLEUDWLQJ WKH RDG HOOV Load cells are sensors that measure the weight of the material cartridges and the waste container in the printer It is important that you periodically check that the weight meas...

Page 99: ...4 In the next wizard screen observe the numbers and wait until the weight level is relatively stable two units above or below the average level shown LJXUH HLJKW VWDELOL DWLRQ 5 Select the check box...

Page 100: ...g At this time a counter should display a maintenance message on the printer interface screen LJXUH 0DLQWHQDQFH PHVVDJH You can verify that the pump tubes need to be replaced by examining the waste pu...

Page 101: ...e assembly that attaches to the pump in the printer Replacement cassettes are supplied in the printer Start up Kit Additional cassettes can be ordered from your Stratasys service provider 7R UHSODFH W...

Page 102: ...J DQG 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY 3 Open the panel and disconnect the ground earth wire LJXUH URXQG ZLUH FRQQHFWHG WR SDQHO 4 Remove the panel 5 Identify the waste pump that requires tube replacemen...

Page 103: ...e assembly counter clockwise and remove it LJXUH 5RWDWLQJ WKH SXPS FDVVHWWH 9 Install a new pump cassette The new cassette contains a new pumping tube 10 Connect the waste tubes to the new pump casset...

Page 104: ...time to replace a filter The counter for RGD515 material for example is set to notify you after 20 hours of use This is enough on average for about a year of printing To check the material filter cou...

Page 105: ...ack of the materials cabinet and remove the back of the cabinet 5 Locate the 10 micron filters installed for the relevant material LJXUH 0DWHULDO ILOWHUV LQVWDOOHG 6 Put on protective gloves DUQLQJ 7R...

Page 106: ...HULDO PLJKW OHDN 12 Disconnect the old filter from the outlet bottom tube 13 Discard the old filter DXWLRQ 7KH ILOWHU FRQWDLQV XQFXUHG SULQWLQJ PDWHULDO LVFDUG WKH ILOWHU LQ DFFRUGDQFH ZLWK DSSOLFDEOH...

Page 107: ...e service visit 5HSODFLQJ WKH 89 DPSV The UV lamps used for curing models have a long but limited working life You can test and adjust their effective power with the UV Calibration wizard If you need...

Page 108: ...lose the printer and click 1H W LJXUH 7UD FRQILUPDWLRQ The axes move to the home position 4 Select the UV lamp s to be replaced and click 1H W LJXUH 89 ODPS VHOHFWLRQ VFUHHQ 5 Disconnect the UV lamp p...

Page 109: ...eflector and make sure that a black strip is attached to the inside of it If not install one on the side of the reflector opposite not next to the print block 1RWH WUD EODFN VWULSV DUH LQFOXGHG LQ WKH...

Page 110: ...KH JHQHUDWLRQ RI PHUFXU YDSRU VXFK DV D V ULQJH SDFNLQJ WDSH RU SDSHU 3ODFH WKH EURNHQ ODPS PHUFXU DQG FRQWDPLQDWHG PDWHULDOV LQ DQ DLU WLJKW QRQ PHWDOOLF FRQWDLQHU 10 Insert the new UV lamp reflector...

Page 111: ...at you have replaced the UV lamp s and that the black strip is attached then click 1H W LJXUH 89 LQVWDOODWLRQ FRQILUPDWLRQ The wizard operates the UV lamps and checks if their power is within the acce...

Page 112: ...er replacing a UV lamp it is recommended that you calibrate its power for the various printing modes The next screen allows you to continue to the UV Calibration wizard see Testing and Calibrating the...

Page 113: ...VW 1 Make sure that the build tray is clear empty 2 From the Options menu select QDPLF 1R OH 7HVW and then select the appropriate test for the current printing mode LJXUH 6HOHFWLQJ QDPLF 1R OH 7HVW IU...

Page 114: ...test results and the source of any failures enabling you to determine if printing is possible or worthwhile The ability to monitor test results for specific components Troubleshooting tips Running the...

Page 115: ...nt to run To remove a selection click the check box again To quickly select all of the tests in a component category use the Group drop down list at the bottom of the screen Group This column shows th...

Page 116: ...KH XLOW Q 7HVWV VFUHHQ 7HVW 5HVXOWV 7R VDYH DQG YLHZ D UHSRUW RI DOO WHVWV Use the Save and View command buttons RPPDQG XWWRQV Click the command buttons on the right side of the screen to perform the...

Page 117: ...ZV LQWHUUXSW I ERWK 2 WHVWV IDLO DXOW 7 B3 FDUG I RQO WKH 2 QWHUUXSW WHVW IDLOV DXOW LQGRZV LQWHUUXSW QFRGHU 7HVWV WKH HQFRGHU V UHOLDELOLW E FRPSDULQJ UHDGLQJV IURP PXOWLSOH UXQV DORQJ WKH D LV DXOW...

Page 118: ...LQW KHDGV DXOW SULQW KHDG GULYHU FDUG V HDG ORFN HDWHUV 7HVWV WKH KHDWHUV LQ WKH SULQW KHDGV DQG LQ WKH SULQW EORFN ERG DXOW KHDWHUV RU WKHUPLVWRUV 89 DPSV 7HVWV HDFK 89 ODPS DW WKH LJK 4XDOLW SRZHU O...

Page 119: ...re are 9 kilograms of material in the container and stops the printing when the net weight reaches 9 5 kilograms Above 9 kilograms the software does not allow you to start a printing job or activity u...

Page 120: ...box 1RWH R QRW FORVH WKH ER XQWLO RX FRQQHFW WKH ZDVWH GUDLQ WXEH IURP WKH SULQWHU 7R UHSODFH WKH ZDVWH FRQWDLQHU 1 Locate the door on the lower left side of the printer 2 Push in the top center of th...

Page 121: ...6WUDWDV V 2SHUDWLQJ DQG 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY 9 Close the waste compartment door LVSRVH RI WKH IXOO ZDVWH FRQWDLQHU LQ DFFRUGDQFH ZLWK HQYLURQPHQWDO DQG VDIHW UHTXLUHPHQWV...

Page 122: ...eaning it to prevent the appearance of scratch marks DXWLRQ R QRW XVH DEUDVLYH FOHDQHUV RU FOHDQLQJ IOXLGV FRQWDLQLQJ DPPRQLD DOFRKRO DFHWRQH EHQ LQH FDUERQ RU WHWUDFKORULGH 7KHVH PDWHULDOV FDQ FDXVH...

Page 123: ...6WUDWDV V 2SHUDWLQJ DQG 0DLQWDLQLQJ WKH 3ULQWHU 2 5HY I FRQYHQLHQW RX FDQ DSSO WKH FOHDQLQJ VROXWLRQ DQG ZDWHU WR WKH DFU OLF VXUIDFHV ZLWK D VSUD ERWWOH LQVWHDG RI ZLWK WKH FORWK...

Page 124: ...5 DQGOLQJ 3ULQWHG 0RGHOV Removing Models After Printing 5 2 Removing the Support Material 5 2 Post Printing Treatment for Models Made with VeroClear 5 5 Photo Bleaching Instructions 5 5 Storing Model...

Page 125: ...WKH 6XSSRUW 0DWHULDO After printed models have cooled the Support material must be removed This can be done by different methods depending on the type of Support material the size of the model how de...

Page 126: ...the model in a 2 caustic soda and sodium metasilicate solution see Removing SUP706 with Caustic Soda and Sodium Metasilicate on the next page 5HPRYLQJ 6XSSRUW 0DWHULDO ZLWK DWHU 3UHVVXUH For most mode...

Page 127: ...DIHW SUHFDXWLRQV DOZD V XVH QLWULOH JORYHV ZKHQ KDQGOLQJ FDXVWLF VRGD DQG PRGHOV VRDNHG LQ LW 5HPRYLQJ 683 ZLWK DXVWLF 6RGD DQG 6RGLXP 0HWDVLOLFDWH Soak models in a 2 percent solution of caustic soda...

Page 128: ...odels The fluorescent lamps should be rated 45W 6500K When using desk lamps place the models in a container lined with aluminum foil Use at least two lamps more when treating models in a large contain...

Page 129: ...as they are printed making them safe and stable for a long time However proper storage conditions are necessary to prevent deforming Keep printed models at room temperature and in a low humidity envi...

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