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www.strata.co.nz

www.strata.co.nz

EZIMIG 205 / ADVANCEMIG 255

MMA Welding

Manual Metal Arc (MMA) welding is the most flexible, and 

one of the most widely used welding processes. It involves 

striking an arc between a coated metal electrode and a 

workpiece. The heat of the arc melts the parent metal and 

the electrode which together form, on cooling, a single 

solid mass. The central metal electrode or core wire acts 

as the consumable, providing the filler metal for the weld. 

As the weld is laid, the flux coating of the electrode disinte-

grates, giving off vapours that serve as a shielding gas and 

providing a layer of slag, both of which protect the weld 

area from atmospheric contamination. 

MMA welding can be used to join most steels, stainless 

steel, cast iron and many non-ferrous metals. For many 

mild and high strength carbon steels, it is often the pre-

ferred joining method. Successful results depend on a 

number of factors and parameters including correct elec-

trode and size for the job, welding current, arc length, an-

gle of electrode to the job, travel speed and preparation of 

the work piece.

Installation and Setup for MMA 

(Stick) Welding

1.

  Turn on the power source and select the MMA function 

by pressing the        button until the MMA light        is lit.

should be paid to the polarity. Refer to the electrode 

manufacturers’ information for the correct polarity.

 

DC+

  Electrode connected to the (+) output socket, or

 

DC-

  Electrode connected to the (-) output socket.

 

The Earth clamp quick connector and lead shall be 

connected to the opposing polarity.

3.  Set the required welding current by rotating the RH 

knob relevant to the electrode size and type, as recom-

mended by the electrode manufacturer.

4.  Place the electrode into the electrode holder and clamp 

tight.

5.  Strike the electrode against the workpiece to create an 

arc and hold the electrode steady to maintain the arc.

6.  Hold the electrode slightly above the workpiece and 

travel at an even speed.

7.  To finish the weld, break the arc by quickly pulling the 

electrode away from the workpiece.

8.  Wait for the weld to cool before chipping away the 

slag to reveal the welded metal below.

2.  Two sockets are available on this welding machine for 

MMA welding. For MMA welding the electrode holder 

is connected to the Positive socket, while the earth lead 

is connected between the workpiece and the negative 

socket. However various electrodes require a differ-

ent polarity for optimum results and careful attention 

56.O 15O

Summary of Contents for ADVANCEMIG 255

Page 1: ...EZIMIG 205 ADVANCEMIG 255 OPERATING INSTRUCTIONS MULTI PROCESS MIG WELDER www strata co nz ADVANCEMIG 255 only...

Page 2: ...and Setup for MIG Welding 8 EZIMIG 205 Synergic MIG Program Chart 9 ADVANCEMIG 255 Synergic MIG Program Chart 9 MIG Welding Manual Selection 11 Save and Recall User Set Welding Parameters 13 Gasless...

Page 3: ...and Repair For more industrial welding solutions check out the full Strata Range from Euroquip at www strata co nz Euroquip is a market leading provider of innovative power equipment solutions to a wi...

Page 4: ...Sytem Internal solenoid gas control Lift ignition Internal solenoid gas control Lift ignition Insulation Class IP23 IP23 Power Efficiency 85 85 Power Factor 0 65 0 99 Standards EN60974 1 2012 EN60974...

Page 5: ...utlet Connector 6 Negative Welding Power Output Connection Socket 7 Gas Inlet Connection 8 Power On Off Switch EZIMIG205 only 9 Input Power Cable Wire Feeder 10 Mig Wire Spool Holder 11 Wire Feed Tens...

Page 6: ...Selection Light 29 Parameter Material Thickness Selection Light 30 Parameter Adjustment Knob 31 Parameter Current Selection Light 32 Parameter Job Selection Light 33 Fast Wire Feed Button 34 Spot Weld...

Page 7: ...Welding 1 Turn on the power source and select the MMA function by pressing the button until the MMA light is lit should be paid to the polarity Refer to the electrode manufacturers information for th...

Page 8: ...d Size 1 Loosen both wire tension knobs and then pivot these towards you 2 Lift up both tension arms 3 Unscrew both centre knurled roller retaining nuts and remove 4 Select the correct drive roller to...

Page 9: ...ZIMIG 205 ADVANCEMIG 255 7 1040 103 Solid Fe 98 Ar 2 Cu si SYN Parmeter AL Mg Solid Fe Solid Fe 98 Ar 2 AL Mg Cu si SYN Parmeter 7 1040 073 EZIMIG 205 Synergic MIG Program Chart ADVANCEMIG 255 Synergi...

Page 10: ...re type shielding gas and wire diameter The previous chart listing the synergic programmes can be found located inside the wire drive door After selecting a suitable pro gramme pressing again will loc...

Page 11: ...11 www strata co nz EZIMIG 205 ADVANCEMIG 255 17 5 6 6 MIG Welding Manual Selection Additional Mig weld parameters can be accessed and set using the Function button...

Page 12: ...no Weld Arc before the next Weld Arc begins when the trigger is held and spot mode is selected NOTE Spot and Gap functions are only available within the function menu when spot mode has been selected...

Page 13: ...the welding wire sized being used 6 Fit the correct sized contact tip for the welding wire size being used 7 Select Programme Zero for manual mode MIG operation 8 Lower the torch to the work piece wi...

Page 14: ...lenge due to the low column strength of the wire This causes the wire to deform more as it is pushed through the feed mechanism and the torch wire delivery liner greatly increasing friction Because go...

Page 15: ...ins input power lead Switch the mains power to ON to power up the machine 11 Lower the torch to the work piece with one hand and approach the workpiece with the torch tip at 15 35 degrees and pull the...

Page 16: ...ed in the dry and frost free environment WARNING Before performing cleaning main tenance replacing cables connections make sure the welding machine is switched off and disconnected from the power supp...

Page 17: ...e or the conductor tong with bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the welder outdoors Insulate yourself from the work piece and the ground Use...

Page 18: ...ible serious injury or death Keep children away Read the op erating Instruction manual before installing oper ating or servicing this equipment Have all instal lation operation maintenance and repair...

Page 19: ...ng Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electri cally live whenever the output is on The input power circ...

Page 20: ...poor use an approved air supplied respirator 4 Read the Safety Data Sheets SDS and the manufac turer s instruction for the metals consumables coat ings and cleaners 5 Work in a confined space only if...

Page 21: ...nd spatter fly off from the welding arc The flying sparks and hot metal weld spatter work piece and hot equipment can cause fires and burns Accidental contact of electrode or welding wire to metal obj...

Page 22: ...22 www strata co nz EZIMIG 205 ADVANCEMIG 255 Notes...

Page 23: ...ilure caused by incorrect operation of the product lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor water supply modification...

Page 24: ...our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest...

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