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StoneAge AUTOBOX ABX-2L, User Manual

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StoneAge AUTOBOX ABX-2L User Manual Download Page 35

35

866-795-1586 • WWW.STONEAGETOOLS.COM

NOTES

Summary of Contents for AUTOBOX ABX-2L

Page 1: ...PL602 REV C 05 2015 AUTOBOX ABX 2L USER MANUAL...

Page 2: ...SITIONER SET UP 10 GUIDE ASSEMBLY OVERVIEW 12 GUIDE ASSEMBLY SET UP 13 GUIDE ASSEMBLY TO LIGHTWEIGHT POSITIONER 14 ABX 2L HOSE TRACTOR OVERVIEW 15 ABX 2L HOSE TRACTOR DOORS PIN 16 ABX 2L HOSE TRACTOR...

Page 3: ...conformity with the Machinery Directive and all other applicable EC Directives KEY FEATURES Lightweight Positioner Modular lightweight design Quick install drive carriages Utilizes 2 5 in 6 mm box rai...

Page 4: ...th the Machinery Directive and all other applicable EC Directives and is designed and manufactured to comply with the 2006 42 EC Essential Health and Safety Requirements of the Machinery Directives an...

Page 5: ...bustible materials Dusts Explosion Fibers Flammable substances Fluids Fumes Gases Mists Oxidizing Agents WARNING AND SAFETY INSTRUCTIONS PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Prot...

Page 6: ...lamp decreasing pressure to zero during operation or the ABX 2L Hose Tractor will release the hose and may create a dangerous runaway hose condition which can result in severe injury and or death Alwa...

Page 7: ...SSEMBLY CONTROL BOX SEE PAGES 19 20 21 22 ABX 2L HOSE TRACTOR SEE PAGES 15 16 17 18 LIGHTWEIGHT POSITIONER SEE PAGES 8 9 10 11 GUIDE ASSEMBLY SEE PAGES 12 13 14 HOSES RUN TO HIGH PRESSURE SUPPLY NOTE...

Page 8: ...TTED RAIL HORIZONTAL SLOTTED RAIL POSITIONER CONTROL LINE ASSEMBLY RAIL STOP ASSEMBLY NON SLOTTED RAIL BLANK HORIZONTAL ASSEMBLY RAIL STOP ASSEMBLIES RAIL EXTENTIONS 2 4 OR 6 FT LENGTHS 61 m 1 2 m OR...

Page 9: ...ange holes are inaccessible Align clamps on the surface of the flange to maximize flange engagement to clamps Figure 2 SLOTTED QUICK AND PLATE CLAMPS Use if heat exchanger flange has bolt holes that a...

Page 10: ...the tube bundle flange Figure 2 3 Insert the Lower Rail non slotted into the lower mounting brackets It is not critical that this rail is aligned as precisely as the top rail but it should be close to...

Page 11: ...Drive Carriage to slide onto the rail without pneumatic power to rotate the drive Center the carriage on the vertical rail and push the gearbox back toward the carriage plate This will engage the gea...

Page 12: ...OLLET REFERENCE GUIDE COLLET MULTIPLE SIZES HOSE STOP CLAMPS MULTIPLE SIZES GUIDE TUBES MULTIPLE SIZES MOUNTING BRACKET PITCH ADJUST KNOB QUICK RELEASE PIN GUIDE TUBE ADAPTER SCREWS TUBE CLAMP HOUSING...

Page 13: ...guide tubes require an ABX 124 to be installed into the Guide Assembly WARNING Appropriate size Collet selection is critical to ensuring proper backout prevention of the tool GUIDE ASSEMBLY SET UP Sto...

Page 14: ...four rail clamp bolts 2 Turn the pitch adjustment knob until the guide tubes are at the same pitch as the tubes in the bundle Adjust the Tube Clamp Bolt until the Guide Tubes are resting in the botto...

Page 15: ...BX 2L HOSE TRACTOR HANDLE FORWARD AND REVERSE SPEED CONTROLS DOOR PIN COLOR CODED JIC FITTINGS WITH DUST CAPS MOUNTING BRACKET FOR GUIDE ASSEMBLY MOUNTING BRACKET DRIVE ROLLERS DOOR PNEUMATIC SUPPLY L...

Page 16: ...e pull ring then release it so that it is no longer in the groove Close the door by raising it into position To lock the door pull and twist the pull ring then release it into the groove of the pin NO...

Page 17: ...f the Drive Rollers upward and the spring plungers downward NOTE Rollers should be removed with the keyway facing up to prevent losing keys 3 Use a small common screwdriver or similar tool to depress...

Page 18: ...ctor 2 Slide the mounting bracket over the block on the Guide Assembly and lay the pin onto the top slot on the Guide Assembly block 3 Install the lower pin through the mounting bracket on the Hose Tr...

Page 19: ...COLOR CODED JIC FITTINGS WITH DUST CAPS VERTICAL POSITIONER FITTINGS WITH DUST CAPS POLE MOUNT WITH THUMB SCREW HORIZONTAL POSITIONER FITTINGS WITH DUST CAPS HOSE FEED LEVER HOSE CLAMP PRESSURE REGUL...

Page 20: ...ical tube into the tripod base Secure with the supplied thumbscrew knob Note The vertical tube has a hole through one wall that the thumbscrew must engage 3 Slide the Filter Regulator Lubricator FRL a...

Page 21: ...BOX AIR SUPPLY FITTING AIR SUPPLY FITTING A universal AIR SUPPLY FITTING Chicago style is located on the back of the Control Box Connect a compatible compressed air line not included according to the...

Page 22: ...ose Verify the Control Box rotates the rollers in the appropriate direction and that the clamp functions correctly 3 Connect the horizontal positioner drive air motor to the Control Box with two 1 4 i...

Page 23: ...he ABX 2L Hose Tractor and hose guide assembly Be sure that the Banshee tool and hose end pass the location of the Collet 3 Select the appropriate Collet for the hoses to be used See Recommended Colle...

Page 24: ...o the anti withdrawl protection Collet does not impact the pressure containing crimp Operate the left right and up down positioner functions to begin high pressure clean ing at the preferred location...

Page 25: ...Rollers at the same time to maintain optimal performance Belt After each use Check and adjust belt tension with the Rollers in the MAX open position It may be necessary to install a hose or other mat...

Page 26: ...End 1 25 ABX 235 Plate Bearing 1 26 ABX 236 Plate Air Cylinder Clevis 1 27 ABX 237 Cylinder Pivot Plate 1 28 ABX 238 Healess Clevis Pin 50 OD x 1 25 SS 1 29 ABX 239 Sleeve Bearing 500 oD x 6875 OD 2 3...

Page 27: ...2 Bolt Hex 25 20 x 50 SS 2 71 GB 325 03 Bolt Hex 25 20 x 75 SS 2 72 GB 337 06 Bolt Hex 37 16 x 1 50 SS 1 73 GB 337 07 Bolt Hex 37 16 x 1 75 SS 1 74 GK 125 125 0750 SE SS Key 6 75 GK 188 188 1250 SE SS...

Page 28: ...ARTS DIAGRAM AUTOBOX ABX 2L HOSE TRACTOR SUB ASSEMBLIES ABX 271 GRAY BLACK ROLLERS ARE INCLUDED IN THE ABX 2L EPP 001 EXTRA PARTS PACKAGE 3X LOWER ROLLER ASSEMBLY NOTE PART NUMBERS DESCRIPTIONS AND QU...

Page 29: ...RIPTION QTY 1 ABX 216 001 HOSE GUIDE PLATE OUTER 1 2 ABX 230 SPIRAL INTERNAL RETAINING RING 625 BORE SS 4 3 ABX 292 001 REAR MOUNTING BRACKET INSIDE 1 4 ABX 293 SPACER ORING 12 5 ABX 294 ORING SHOCK A...

Page 30: ...PART NUMBER DESCRIPTION QTY ABX 121 297 HOSE STOP COLLET 297 in 8 mm 1 ABX 121 328 HOSE STOP COLLET 328 in 8 mm 1 ABX 121 406 HOSE STOP COLLET 406 in 10 mm 1 ABX 121 438 HOSE STOP COLLET 438 in 11 mm...

Page 31: ...STIC 1 23 ABX 136 SPRING PIN 1 24 ABX 138 SCREW SHOULDER 1 25 ABX 139 COLLET REFERENCE PLATE 1 26 GS 325 06 SHCS 25 20 X 1 50 SS TB 044 2 27 GSB 313 0075 BHCS 6 32 X 1 88 LG SS 4 28 GSB 319 015 BHCS 1...

Page 32: ...l constitute a warranty by Seller or a waiver or modification to any of the provisions hereof or create any liability for Seller All warranty claims are subject to the exclusions and limitations set f...

Page 33: ...nded for use by persons having adequate skill at their own risk and Seller assumes no responsibility and Buyer hereby waives all claims against Seller for results obtained or damages incurred from the...

Page 34: ...34 866 795 1586 WWW STONEAGETOOLS COM This page is intentionally left blank NOTES...

Page 35: ...35 866 795 1586 WWW STONEAGETOOLS COM NOTES...

Page 36: ...1 866 795 1586 www STONEAGETOOLS com 2015 StoneAge Inc All Rights Reserved...

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