Stone Age AUTOBOX User Manual Download Page 43

43

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TERMS AND CONDITIONS

Warranties set forth herein extend only to End-Users, meaning customers 
acquiring, or that have previously acquired, a product manufactured by 
StoneAge (“Product”) for their own use and not for resale, either directly from 
StoneAge Inc. (“StoneAge”) or from a StoneAge Authorized Dealer or Reseller 
(“Dealer”).  No warranty of any kind or nature is made by StoneAge beyond 
those expressly stated herein.  

1. 

LIMITED WARRANTY PERIOD.

  Subject to the limitations and conditions 

hereinafter set forth, StoneAge warrants its Product to be free from defects 
in workmanship and material for a period of one (1) year from the date of 

purchase by the End-User, provided that the end of the limited warranty 
period shall not be later than eighteen (18) months from the date of shipment 
of the Product to the Dealer or the End-User by StoneAge (“Limited Warranty 
Period”).  All replacement parts which are furnished under this Limited 
Warranty and properly installed shall be warranted to the same extent as 
the original Product under this Limited Warranty if, and only if, the original 
parts were found to be defective within the original Limited Warranty Period 
covering the original Product.  Replacement parts are warranted for the 
remainder of the original Limited Warranty Period.  This Limited Warranty 
does not cover any component part of any Product not manufactured by 
StoneAge.  Any such component part is subject exclusively to the component 
manufacturer’s warranty terms and conditions.

2. 

LIMITED WARRANTY COVERAGE. 

 StoneAge’s sole obligation under 

this Limited Warranty shall be, at StoneAge’s option and upon StoneAge’s 
inspection, to repair, replace or issue a credit for any Product which 
is determined by StoneAge to be defective in material or workmanship.  
StoneAge reserves the right to examine the alleged defective Product to 

determine whether this Limited Warranty is applicable, and final determination 
of limited warranty coverage lies solely with StoneAge.   No statement or 
recommendation made by a StoneAge representative, Dealer or agent to End-

User shall constitute a warranty by StoneAge or a waiver or modification to 
any of the provisions hereof or create any liability for StoneAge.    

3. 

WARRANTY SERVICE PROVIDERS.

  Service and repair of the Product 

is to be performed only by StoneAge authorized service representatives, 
including Dealers who are authorized repair centers, with StoneAge approved 
parts.  Information about StoneAge authorized service representatives can 
be obtained through the StoneAge website at www.stoneagetools.com/
service.  Unauthorized service, repair or modification of the Product or use of 
parts not approved by StoneAge will void this Limited Warranty.  StoneAge 
reserves the right to change or improve the material and design of the Product 

at any time without notice to End-User, and StoneAge is not obligated to make 
the same improvements during warranty service to any Product previously 
manufactured.

4. 

WARRANTY EXCLUSIONS.

  This Limited Warranty does not cover, and 

StoneAge shall not be responsible for the following, or damage caused by 
the following:  (1) any Product that has been altered or modified in any way 
not approved by StoneAge in advance in writing; (2) any Product that has 
been operated under more severe conditions or beyond the rated capacity 
specified for that Product; (3) depreciation or damage caused by normal 
wear and tear, failure to follow operation or installation instructions, misuse, 
negligence or lack of proper protection during storage; (4) exposure to fire, 
moisture, water intrusion, electrical stress, insects, explosions, extraordinary 
weather and/or environmental conditions including, but not limited to lightning, 
natural disasters, storms, windstorms, hail, earthquakes, acts of God or any 

other force majeure event; (5) damage to any Product caused by any attempt 

to repair, replace, or service the Product by persons other than StoneAge 
authorized service representatives; (6) costs of normal maintenance parts 
and services; (7) damage sustained during unloading, shipment or transit of 
the Product; or (8) failure to perform the recommended periodic maintenance 
procedures listed in the Operator’s Manual accompanying the Product.   

5. 

REQUIRED WARRANTY PROCEDURES.

  To be eligible for warranty 

service, the End-User must:  (1) report the Product defect to the entity where 
the Product was purchased (i.e. StoneAge or the Dealer) within the Limited 
Warranty Period specified in this Limited Warranty; (2) submit the original 
invoice to establish ownership and date of purchase; and (3) make the Product 
available to a StoneAge authorized service representative for inspection to 

determine eligibility for coverage under this Limited Warranty.  This Limited 

Warranty shall not extend to any person or entity who fails to provide proof of 

original purchase from StoneAge or a Dealer.  No Product may be returned for 
credit or adjustment without prior written permission from StoneAge.   

6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER REMEDIES.   
EXCEPT AS EXPRESSLY STATED HEREIN (AND TO THE FULLEST EXTENT 

ALLOWED UNDER APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS 
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT 

LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR 
FITNESS FOR A PARTICULAR PURPOSE, AND ANY AND ALL WARRANTIES, 
REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE 
OR FREEDOM FROM DEFECT OF THE PRODUCT COVERED BY THIS 
LIMITED WARRANTY.  STONEAGE FURTHER DISCLAIMS ALL IMPLIED 
INDEMNITIES.

7. 

LIMITATION OF LIABILITY.

  End-User specifically acknowledges that the 

Product may be operated at high speeds and/or pressures, and that as such it 
may be inherently dangerous if not used correctly.  End-User shall familiarize 
itself with all operation materials provided by StoneAge and shall at all times 
use and require its agents, employees and contractors to use all necessary 
and appropriate safety devices, guards and proper safe operating procedures.  
In no event shall StoneAge be responsible for any injuries to persons or 
property caused directly or indirectly by the operation of the Product if End-
User or any agent, employee, or contractor of End-User:  (1) fails to use all 
necessary and appropriate safety devices, guards and proper safe operating 
procedures; (2) fails to maintain in good working order such safety devices 
and guards; (3) alters or modifies the Product in any way not approved 
by StoneAge in advance in writing; (4)  allows the Product to be operated 
under more severe conditions or beyond the rated capacity specified for the 
Product; or (5) otherwise negligently operates the Product.    End-User shall 
indemnify and hold StoneAge harmless from any and all liability or obligation 
incurred by or against StoneAge, including costs and attorneys’ fees, to or by 
any person so injured.

TO THE FULL EXTENT ALLOWED BY APPLICABLE LAW, STONEAGE 

SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, 
CONSEQUENTIAL, OR PUNITIVE DAMAGES (INCLUDING WITHOUT 
LIMITATION, LOSS OF PROFITS, LOSS OF GOODWILL, DIMINUTION OF 
VALUE, WORK STOPPAGE, INTERRUPTION OF BUSINESS, RENTAL OF 
SUBSTITUTE PRODUCT, OR OTHER COMMERCIAL LOSS EVEN TO THE 
EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH 
RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE 
IN CONNECTION WITH THIS LIMITED WARRANTY, REGARDLESS OF 
WHETHER STONEAGE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH 
DAMAGES. 

IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY, WHETHER IN 
CONTRACT, IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE, OR 
OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE 
PRICE PAID BY THE END-USER FOR THE PRODUCT.  STONEAGE’S 
MAXIMUM LIABILITY SHALL NOT EXCEED, AND END-USER’S REMEDY IS 
LIMITED TO EITHER (1) REPAIR OR REPLACEMENT OF THE DEFECTIVE 
WORKMANSHIP OR MATERIAL OR, AT STONEAGE’S OPTION, (2) REFUND 
OF THE PURCHASE PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE 
PURCHASE PRICE, AND SUCH REMEDIES SHALL BE END-USER’S ENTIRE 

AND EXCLUSIVE REMEDY. 

YOU, THE END-USER, UNDERSTAND AND EXPRESSLY AGREE THAT 
THE FOREGOING LIMITATIONS ON LIABILITY ARE PART OF THE 

CONSIDERATION IN THE PRICE OF THE STONEAGE PRODUCT YOU 
PURCHASED. 

Some jurisdictions do not allow the limitation or exclusion of liability for 

certain damages, so the above limitations and exclusions may not apply to 
you.  This Limited Warranty gives you specific legal rights, and you may also 

have other rights which vary from jurisdiction to jurisdiction.  If any provisions 

of this Limited Warranty is held to be invalid or unenforceable, such invalidity 
or unenforceability shall not affect the validity or enforceability of the other 
portions hereof.

Summary of Contents for AUTOBOX

Page 1: ...PL 602 V2 REV G 10 2018 AUTOBOX ABX 2L V2 USER MANUAL...

Page 2: ...Y SET UP 13 HOSE GUIDE ASSEMBLY TO LIGHTWEIGHT POSITIONER SET UP 14 AUTOBOX ABX 2L V2 HOSE TRACTOR OVERVIEW 15 AUTOBOX ABX 2L V2 HOSE TRACTOR DOORS AND PINS 16 AUTOBOX ABX 2L V2 HOSE TRACTOR DRIVE ROL...

Page 3: ...ght design Quick install drive carriages Utilizes 2 5 in 6 mm box rail Stainless Steel air motors Variety of clamp and bolt on attachment options are available Hose Guide Assembly Compact and lightwei...

Page 4: ...lared in conformity with the Machinery Directive and all other applicable EC Directives and is designed and manufactured to comply with the 2006 42 EC Essential Health and Safety Requirements of the M...

Page 5: ...e materials Dusts Explosion Fibers Flammable substances Fluids Fumes Gases Mists Oxidizing Agents WARNING AND SAFETY INSTRUCTIONS PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Protective...

Page 6: ...ate a dangerous runaway hose condition which can result in severe injury and or death Always de energize the system before opening the door to service or replace any parts Failure to do so can result...

Page 7: ...OL BOX SEE PAGES 19 20 21 22 AUTOBOX ABX 2L V2 HOSE TRACTOR SEE PAGES 15 16 17 18 LIGHTWEIGHT POSITIONER SEE PAGES 8 9 10 11 HOSE GUIDE ASSEMBLY SEE PAGES 12 13 14 18 HOSES RUN TO HIGH PRESSURE WATER...

Page 8: ...IL BLANK HORIZONTAL ASSEMBLY RAIL STOP ASSEMBLIES RAIL EXTENSIONS 2 4 OR 6 FT LENGTHS 61 m 1 2 m OR 1 8 m LIGHTWEIGHT POSITIONER OVERVIEW SLOTTED QUICK CLAMP LWP 620 KIT CONTAINS 4 QUICK CLAMP LWP 621...

Page 9: ...K LWP 552 AND PLATE CLAMPS LWP 519 are for use with heat exchanger flanges that have easily accessible bolt holes Use quick clamps or plate clamps depending on the spacing of the hole pattern Figures...

Page 10: ...the tube bundle flange Figure 2 3 Insert the Lower Rail non slotted into the lower mounting brackets It is not critical that this rail is aligned as precisely as the top rail but it should be close to...

Page 11: ...arriage to slide onto the rail without pneumatic power to rotate the drive Center the carriage on the vertical rail and push the gearbox back toward the carriage plate This will engage the gear into t...

Page 12: ...IDE TUBES MULTIPLE SIZES AVAILABLE MOUNTING BRACKET PITCH ADJUST HANDLE QUICK RELEASE PIN GUIDE TUBE CLAMP HANDLE HIGH VISIBILITY HOUSING ABX 201 HOSE GUIDE ASSEMBLY HOSE GUIDE ASSEMBLY OVERVIEW OPTIO...

Page 13: ...116 36 BN13 546 in 14 mm 36 in 914 mm ABX 117 12 BN15 674 in 17 mm 12 5 in 318 mm ABX 117 36 BN15 674 in 17 mm 36 in 914 mm ABX 119 12 BN18 745 in 19 mm 12 5 in 318 mm ABX 119 36 BN18 745 in 19 mm 36...

Page 14: ...IONER 1 Using a 9 16 in wrench loosen all four rail clamp bolts located on the vertical carriage Install the Hose Guide Assembly into the rail clamps and adjust position until the Guide Tubes are appr...

Page 15: ...PIN COLOR CODED JIC FITTINGS WITH DUST CAPS MOUNTING BRACKET FOR HOSE GUIDE ASSEMBLY ROLLER AND COLLET REFERENCE CHART MOUNTING BRACKET QUICK RELEASE PIN QUICK RELEASE PINS DRIVE ROLLERS DOOR ABX 2L H...

Page 16: ...ull ring then release it so that it is no longer in the groove Close the door by raising it into position To lock the door pull and twist the pull ring then release it into the groove of the pin NOTE...

Page 17: ...efore servicing or replacing any parts Failure to do so can result in severe injury and or death Keep hands hair and clothing clear of rotating parts TO REPLACE THE DRIVE ROLLERS 1 Select the correct...

Page 18: ...tor 2 Slide the mounting bracket over the block on the Hose Guide Assembly and lay the pin onto the top slot on the Hose Guide Assembly mounting block 3 Install the lower pin through the mounting brac...

Page 19: ...COLOR CODED JIC FITTINGS WITH DUST CAPS VERTICAL POSITIONER FITTINGS WITH DUST CAPS POLE MOUNT WITH THUMB SCREW HORIZONTAL POSITIONER FITTINGS WITH DUST CAPS HOSE FEED LEVER HOSE CLAMP PRESSURE REGULA...

Page 20: ...vertical tube down to the tripod base Secure with the supplied thumbscrew knob Note The vertical tube has a hole through one wall that the thumbscrew must engage 4 Slide the Control Box over the vert...

Page 21: ...si 0 86 MPa supply pressure Exceeding 125 psi 0 86 MPa supply pressure may result in injury to the Operator and or damage to the equipment PNEUMATIC DUMP CONTROL FITTING AND LINE A MOMENTARY PNEUMATIC...

Page 22: ...zontal positioner drive air motor to the Control Box with two 1 4 in 6 mm JIC hoses Verify the Control Box moves the horizontal carriage in the appropriate direction 4 Connect the vertical positioner...

Page 23: ...n of the Collet 3 Select the appropriate Collet size for the diameter of the hoses See Recommended Collets For Common Hose Sizes plaque on the top plate of the ABX 2L V2 Tractor or the side of the ver...

Page 24: ...ee tools After flushing the hoses install the Banshee tools and insert both tools into the back of the AUTOBOX ABX 2L V2 Hose Tractor It may be necessary to twist the hoses slightly as the tools and h...

Page 25: ...Control Box MUST be turned to zero pressure to open the Drive Rollers for easy hose installation Insert the hose equipped with the waterjet tool between the Drive Rollers Increase the pressure on the...

Page 26: ...n 8 mm it should be tightened See Diagram below NOTICE Do not use any materials with sharp edges to hold the Drive All components the hoses pass through After each use Most wear parts are made from 17...

Page 27: ...BBER GRIP GREY 2 10 ABX 217 HOSE GUIDE PLATE INNER 1 11 ABX 218 001 WEAR RING USE UP REPLACE WITH 002 08 03 17 2 52 ABX 290 REAR MOUNT INSIDE ASSEMBLY 1 53 ABX 291 001 MOUNTING BRACKET 2 54 ABX 298 QU...

Page 28: ...SE GUIDE BLOCK 3 35 ABX 248 IDLER NUT 1 36 ABX 249 RETAINING RING HD EXT SS 6 37 ABX 250 AIR MOTOR GLOBE 1 38 ABX 252 PLATE AIR MOTOR BEARING 1 39 ABX 253 STEP KEY 1 42 ABX 257 BEARING 19MM X 37MM X 9...

Page 29: ...X 272 DRIVE ROLLER 70A SMALL HOSE 6 49 ABX 280 DRIVE ALUMINUM SPROCKET 26T X 50 6 51 ABX 283 PLATE SPACER 1 56 BR 168 90 DUST CAP J4 1 57 BRLM 191 SPRING PIN 125 X 75 3 59 GB 325 03 BOLT HEX 25 20 X 7...

Page 30: ...OCK CLAMPING 2L 1 6 ABX 186 REAR CLAMP CHANNEL 2L 1 7 ABX 187 PITCH CLAMP PLATE 2L 1 8 ABX 188 PITCH CLAMP CHANNEL 2L 1 9 GSB 319 02 SCREW BHSC 10 24 UNC X 0 500L 1 10 GSB 331 025 SCREW BHSC 5 16 18 U...

Page 31: ...56 HOSE STOP CLAMP ASSEMBLY 50 56 2 HS 121 56 61 HOSE STOP CLAMP ASSEMBLY 56 61 2 StoneAge SA PART NUMBER GUIDE TUBE REFERENCE CHART GUIDE TUBE BANSHEE INSIDE DIAMETER LENGTH QTY ABX 115 12 BN9 5 459...

Page 32: ...R QTY 1 ABX 216 001 HOSE GUIDE PLATE OUTER 1 2 ABX 230 SPIRAL INTERNAL RETAINING RING 625 BORE SS 4 3 ABX 292 001 REAR MOUNTING BRACKET INSIDE 1 4 ABX 293 SPACER ORING 12 5 ABX 294 ORING SHOCK ABSORBE...

Page 33: ...OM LIGHTWEIGHT POSITIONER ASSEMBLY LWP 500 XX V2 NOT INCLUDED IN PACKAGE PARTS DIAGRAM PART NUMBER QTY 1 BR 002 XX 001 2 5 BOX RAIL EXTRUSION 1 2 BU 002 XX 001 2 5 BOX RAIL EXTRUSION SLOTTED 2 3 LWP 5...

Page 34: ...M AUTOBOX CB ABX CONTROL BOX PART NUMBER QTY 1 CB 300 CONTROL BOX ASSEMBLY 1 2 CB 301 CB STAND ASSEMBLY 1 3 CB 310 FRL ASSEMBLY 1 4 CB 370 25 ABX HOSE BUNDLE ASSEMBLY 1 NOTES 1 ASSEMBLY REFERENCE DIME...

Page 35: ...CONTINUED ON NEXT PAGE PARTS DIAGRAM PART NUMBER QTY 1 BR 167 DUST CAP 1 5 CB 321 CB FRAME 1 6 CB 322 SIDE PLATE 2 7 CB 323 BRACE REAR 2 8 CB 324 BRACE FRONT 2 19 CB 355 FTG P8J8 BRASS MALE TO MALE 1...

Page 36: ...2 13 CB 333 HD PNEUM3WAYASSY 3 14 CB 334 RY3 AAA PILOTED SPOOL VALVE ASSY 1 15 CB 335 REG ASSY 1 16 CB 337 HD PNEUM3WAYASSY DUMP 1 17 CB 347 CAP PLATE 1 18 CB 349 FTG P4F PL6 STRAIGHT 1 19 CB 355 FTG...

Page 37: ...BRASS MALE TO MALE 5 11 CB 357 FTG P4J8 BRASS MALE TO MALE 2 12 CB 365 FTG P4P4 ELBOW 1 13 CB 704 PRESSURE REGULATOR 60 PSI 1 14 GP 011 B BLUE ID BAND MED 1 15 GP 011 BK BLACK ID BAND MED 1 16 GP 011...

Page 38: ...BUNA N PVC 250 PSI BLACK 1 25 4 GPHO 0500 RUB RD 1 2 ID X 3 4 OD PUSH ON AIR HOSE BUNA N PVC 250 PSI RED 1 25 5 GPHS 2000 OLE A BK 2 00 DIA HEAVY DUTY MOISTURE SEAL HEAT SHRINK 2 5 6 GPSL 1750 NYL G...

Page 39: ...OSE ASSY FOR CB ABX 1 2 CB 114 INLET FITTING 1 3 CB 311 FRL FRAME 1 4 CB 312 GEN3 FILTER REGULATOR LUBRICATOR WITH GEN2 CLAMP 1 5 CB 313 ROD 2 6 CB 314 3 LOBE KNOB 1 7 CB 328 001 POLE MOUNT 1 8 CB 395...

Page 40: ...TH GEN 2 CLAMP PARTS DIAGRAM PART NUMBER QTY 1 CB 312 1 FILTER REGULATOR ASSEMBLY 1 2 CB 312 1 1 FILTER REGULATOR BOWL 1 3 CB 312 1 6 FILTER 1 4 CB 312 1 7 GAUGE WITH LENS 1 5 CB 312 1 8 ORING 2 6 CB...

Page 41: ...pt to almost any heat exchanger Two high powered pneumatic motors provide fast precise positioning Entire unit can be set up and operated with a single operator and minimal hand tools Anodized aluminu...

Page 42: ...product s from Seller s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securin...

Page 43: ...e Operator s Manual accompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purcha...

Page 44: ...1 866 795 1586 www STONEAGETOOLS com 2015 StoneAge Inc All Rights Reserved...

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