Stone Age AUTOBOX User Manual Download

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PL 602-V2 REV G

(10/2018)

AUTOBOX

(ABX-2L-V2)

USER MANUAL

Summary of Contents for AUTOBOX

Page 1: ...PL 602 V2 REV G 10 2018 AUTOBOX ABX 2L V2 USER MANUAL...

Page 2: ...Y SET UP 13 HOSE GUIDE ASSEMBLY TO LIGHTWEIGHT POSITIONER SET UP 14 AUTOBOX ABX 2L V2 HOSE TRACTOR OVERVIEW 15 AUTOBOX ABX 2L V2 HOSE TRACTOR DOORS AND PINS 16 AUTOBOX ABX 2L V2 HOSE TRACTOR DRIVE ROL...

Page 3: ...ght design Quick install drive carriages Utilizes 2 5 in 6 mm box rail Stainless Steel air motors Variety of clamp and bolt on attachment options are available Hose Guide Assembly Compact and lightwei...

Page 4: ...lared in conformity with the Machinery Directive and all other applicable EC Directives and is designed and manufactured to comply with the 2006 42 EC Essential Health and Safety Requirements of the M...

Page 5: ...e materials Dusts Explosion Fibers Flammable substances Fluids Fumes Gases Mists Oxidizing Agents WARNING AND SAFETY INSTRUCTIONS PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Protective...

Page 6: ...ate a dangerous runaway hose condition which can result in severe injury and or death Always de energize the system before opening the door to service or replace any parts Failure to do so can result...

Page 7: ...OL BOX SEE PAGES 19 20 21 22 AUTOBOX ABX 2L V2 HOSE TRACTOR SEE PAGES 15 16 17 18 LIGHTWEIGHT POSITIONER SEE PAGES 8 9 10 11 HOSE GUIDE ASSEMBLY SEE PAGES 12 13 14 18 HOSES RUN TO HIGH PRESSURE WATER...

Page 8: ...IL BLANK HORIZONTAL ASSEMBLY RAIL STOP ASSEMBLIES RAIL EXTENSIONS 2 4 OR 6 FT LENGTHS 61 m 1 2 m OR 1 8 m LIGHTWEIGHT POSITIONER OVERVIEW SLOTTED QUICK CLAMP LWP 620 KIT CONTAINS 4 QUICK CLAMP LWP 621...

Page 9: ...K LWP 552 AND PLATE CLAMPS LWP 519 are for use with heat exchanger flanges that have easily accessible bolt holes Use quick clamps or plate clamps depending on the spacing of the hole pattern Figures...

Page 10: ...the tube bundle flange Figure 2 3 Insert the Lower Rail non slotted into the lower mounting brackets It is not critical that this rail is aligned as precisely as the top rail but it should be close to...

Page 11: ...arriage to slide onto the rail without pneumatic power to rotate the drive Center the carriage on the vertical rail and push the gearbox back toward the carriage plate This will engage the gear into t...

Page 12: ...IDE TUBES MULTIPLE SIZES AVAILABLE MOUNTING BRACKET PITCH ADJUST HANDLE QUICK RELEASE PIN GUIDE TUBE CLAMP HANDLE HIGH VISIBILITY HOUSING ABX 201 HOSE GUIDE ASSEMBLY HOSE GUIDE ASSEMBLY OVERVIEW OPTIO...

Page 13: ...116 36 BN13 546 in 14 mm 36 in 914 mm ABX 117 12 BN15 674 in 17 mm 12 5 in 318 mm ABX 117 36 BN15 674 in 17 mm 36 in 914 mm ABX 119 12 BN18 745 in 19 mm 12 5 in 318 mm ABX 119 36 BN18 745 in 19 mm 36...

Page 14: ...IONER 1 Using a 9 16 in wrench loosen all four rail clamp bolts located on the vertical carriage Install the Hose Guide Assembly into the rail clamps and adjust position until the Guide Tubes are appr...

Page 15: ...PIN COLOR CODED JIC FITTINGS WITH DUST CAPS MOUNTING BRACKET FOR HOSE GUIDE ASSEMBLY ROLLER AND COLLET REFERENCE CHART MOUNTING BRACKET QUICK RELEASE PIN QUICK RELEASE PINS DRIVE ROLLERS DOOR ABX 2L H...

Page 16: ...ull ring then release it so that it is no longer in the groove Close the door by raising it into position To lock the door pull and twist the pull ring then release it into the groove of the pin NOTE...

Page 17: ...efore servicing or replacing any parts Failure to do so can result in severe injury and or death Keep hands hair and clothing clear of rotating parts TO REPLACE THE DRIVE ROLLERS 1 Select the correct...

Page 18: ...tor 2 Slide the mounting bracket over the block on the Hose Guide Assembly and lay the pin onto the top slot on the Hose Guide Assembly mounting block 3 Install the lower pin through the mounting brac...

Page 19: ...COLOR CODED JIC FITTINGS WITH DUST CAPS VERTICAL POSITIONER FITTINGS WITH DUST CAPS POLE MOUNT WITH THUMB SCREW HORIZONTAL POSITIONER FITTINGS WITH DUST CAPS HOSE FEED LEVER HOSE CLAMP PRESSURE REGULA...

Page 20: ...vertical tube down to the tripod base Secure with the supplied thumbscrew knob Note The vertical tube has a hole through one wall that the thumbscrew must engage 4 Slide the Control Box over the vert...

Page 21: ...si 0 86 MPa supply pressure Exceeding 125 psi 0 86 MPa supply pressure may result in injury to the Operator and or damage to the equipment PNEUMATIC DUMP CONTROL FITTING AND LINE A MOMENTARY PNEUMATIC...

Page 22: ...zontal positioner drive air motor to the Control Box with two 1 4 in 6 mm JIC hoses Verify the Control Box moves the horizontal carriage in the appropriate direction 4 Connect the vertical positioner...

Page 23: ...n of the Collet 3 Select the appropriate Collet size for the diameter of the hoses See Recommended Collets For Common Hose Sizes plaque on the top plate of the ABX 2L V2 Tractor or the side of the ver...

Page 24: ...ee tools After flushing the hoses install the Banshee tools and insert both tools into the back of the AUTOBOX ABX 2L V2 Hose Tractor It may be necessary to twist the hoses slightly as the tools and h...

Page 25: ...Control Box MUST be turned to zero pressure to open the Drive Rollers for easy hose installation Insert the hose equipped with the waterjet tool between the Drive Rollers Increase the pressure on the...

Page 26: ...n 8 mm it should be tightened See Diagram below NOTICE Do not use any materials with sharp edges to hold the Drive All components the hoses pass through After each use Most wear parts are made from 17...

Page 27: ...BBER GRIP GREY 2 10 ABX 217 HOSE GUIDE PLATE INNER 1 11 ABX 218 001 WEAR RING USE UP REPLACE WITH 002 08 03 17 2 52 ABX 290 REAR MOUNT INSIDE ASSEMBLY 1 53 ABX 291 001 MOUNTING BRACKET 2 54 ABX 298 QU...

Page 28: ...SE GUIDE BLOCK 3 35 ABX 248 IDLER NUT 1 36 ABX 249 RETAINING RING HD EXT SS 6 37 ABX 250 AIR MOTOR GLOBE 1 38 ABX 252 PLATE AIR MOTOR BEARING 1 39 ABX 253 STEP KEY 1 42 ABX 257 BEARING 19MM X 37MM X 9...

Page 29: ...X 272 DRIVE ROLLER 70A SMALL HOSE 6 49 ABX 280 DRIVE ALUMINUM SPROCKET 26T X 50 6 51 ABX 283 PLATE SPACER 1 56 BR 168 90 DUST CAP J4 1 57 BRLM 191 SPRING PIN 125 X 75 3 59 GB 325 03 BOLT HEX 25 20 X 7...

Page 30: ...OCK CLAMPING 2L 1 6 ABX 186 REAR CLAMP CHANNEL 2L 1 7 ABX 187 PITCH CLAMP PLATE 2L 1 8 ABX 188 PITCH CLAMP CHANNEL 2L 1 9 GSB 319 02 SCREW BHSC 10 24 UNC X 0 500L 1 10 GSB 331 025 SCREW BHSC 5 16 18 U...

Page 31: ...56 HOSE STOP CLAMP ASSEMBLY 50 56 2 HS 121 56 61 HOSE STOP CLAMP ASSEMBLY 56 61 2 StoneAge SA PART NUMBER GUIDE TUBE REFERENCE CHART GUIDE TUBE BANSHEE INSIDE DIAMETER LENGTH QTY ABX 115 12 BN9 5 459...

Page 32: ...R QTY 1 ABX 216 001 HOSE GUIDE PLATE OUTER 1 2 ABX 230 SPIRAL INTERNAL RETAINING RING 625 BORE SS 4 3 ABX 292 001 REAR MOUNTING BRACKET INSIDE 1 4 ABX 293 SPACER ORING 12 5 ABX 294 ORING SHOCK ABSORBE...

Page 33: ...OM LIGHTWEIGHT POSITIONER ASSEMBLY LWP 500 XX V2 NOT INCLUDED IN PACKAGE PARTS DIAGRAM PART NUMBER QTY 1 BR 002 XX 001 2 5 BOX RAIL EXTRUSION 1 2 BU 002 XX 001 2 5 BOX RAIL EXTRUSION SLOTTED 2 3 LWP 5...

Page 34: ...M AUTOBOX CB ABX CONTROL BOX PART NUMBER QTY 1 CB 300 CONTROL BOX ASSEMBLY 1 2 CB 301 CB STAND ASSEMBLY 1 3 CB 310 FRL ASSEMBLY 1 4 CB 370 25 ABX HOSE BUNDLE ASSEMBLY 1 NOTES 1 ASSEMBLY REFERENCE DIME...

Page 35: ...CONTINUED ON NEXT PAGE PARTS DIAGRAM PART NUMBER QTY 1 BR 167 DUST CAP 1 5 CB 321 CB FRAME 1 6 CB 322 SIDE PLATE 2 7 CB 323 BRACE REAR 2 8 CB 324 BRACE FRONT 2 19 CB 355 FTG P8J8 BRASS MALE TO MALE 1...

Page 36: ...2 13 CB 333 HD PNEUM3WAYASSY 3 14 CB 334 RY3 AAA PILOTED SPOOL VALVE ASSY 1 15 CB 335 REG ASSY 1 16 CB 337 HD PNEUM3WAYASSY DUMP 1 17 CB 347 CAP PLATE 1 18 CB 349 FTG P4F PL6 STRAIGHT 1 19 CB 355 FTG...

Page 37: ...BRASS MALE TO MALE 5 11 CB 357 FTG P4J8 BRASS MALE TO MALE 2 12 CB 365 FTG P4P4 ELBOW 1 13 CB 704 PRESSURE REGULATOR 60 PSI 1 14 GP 011 B BLUE ID BAND MED 1 15 GP 011 BK BLACK ID BAND MED 1 16 GP 011...

Page 38: ...BUNA N PVC 250 PSI BLACK 1 25 4 GPHO 0500 RUB RD 1 2 ID X 3 4 OD PUSH ON AIR HOSE BUNA N PVC 250 PSI RED 1 25 5 GPHS 2000 OLE A BK 2 00 DIA HEAVY DUTY MOISTURE SEAL HEAT SHRINK 2 5 6 GPSL 1750 NYL G...

Page 39: ...OSE ASSY FOR CB ABX 1 2 CB 114 INLET FITTING 1 3 CB 311 FRL FRAME 1 4 CB 312 GEN3 FILTER REGULATOR LUBRICATOR WITH GEN2 CLAMP 1 5 CB 313 ROD 2 6 CB 314 3 LOBE KNOB 1 7 CB 328 001 POLE MOUNT 1 8 CB 395...

Page 40: ...TH GEN 2 CLAMP PARTS DIAGRAM PART NUMBER QTY 1 CB 312 1 FILTER REGULATOR ASSEMBLY 1 2 CB 312 1 1 FILTER REGULATOR BOWL 1 3 CB 312 1 6 FILTER 1 4 CB 312 1 7 GAUGE WITH LENS 1 5 CB 312 1 8 ORING 2 6 CB...

Page 41: ...pt to almost any heat exchanger Two high powered pneumatic motors provide fast precise positioning Entire unit can be set up and operated with a single operator and minimal hand tools Anodized aluminu...

Page 42: ...product s from Seller s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securin...

Page 43: ...e Operator s Manual accompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purcha...

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