Flush & Fill Cart SFFC-70/2 | 3
Table of Contents
MANUAL OVERVIEW � � � � � � � � � � � � � � � � � � � � � � � � � � 7
SECTION 1 | GENERAL INFORMATION & OPERATING
PROCEDURES � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
1�1 | Description � � � � � � � � � � � � � � � � � � � � � � � � � � � 11
1.1.1 | Equipment Systems and Components . . . . . . . . . . . . . . . . . . . 11
1.1.1.1 | Cart Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1.1.2 Coolant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 1.1.1 | Flush & Fill Cart Model SFFC-70/2 . . . . . . . . . . . . . . . . . . . . . .13
Figure 1.1.1.2 | Coolant System (Fill Mode) . . . . . . . . . . . . . . . . . . . . . . . . . .14
1.1.1.3 | Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.1.1.4 | Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 1.1.1.4 | Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
1�2 | Operation � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
1.2.1 | Operating Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . 18
1.2.1.1 | Flush and Fill Cart System Controls and Indicators . . . . . . . . . . . 18
1.2.2 Pre-Operation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.2.3 | Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.2.3.1 | Filling the Coolant Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.2.3.2 | Draining the contaminated coolant from the aircraft . . . . . . . 19
Figure 1.2.3 | Coolant Tank operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Figure 1.2.3.2 | Handle Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
1.2.3.3 | Flushing the system (Figure 1.2.3.3 A) . . . . . . . . . . . . . . . . . . . . . 22
1.2.3.4 Filling the Aircraft with Coolant (figure 1.2.3.3) . . . . . . . . . . . . . . . 22
Figure 1.2.3.3 A | Flush and Fill Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 1.2.3.3 B | Valve Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Figure 1.2.3.4 | Valve Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
1.2.3.5 | Deaerate (figure 1.2.3.5 A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.2.3.6 | Pumping out Waste tank (figure 1.2.3.6) . . . . . . . . . . . . . . . . . . . 26
1.2.3.7 | Towing the Flush and Fill Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 1.2.3.5 A | Deaerate Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Figure 1.2.3.5 B | Valve Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 1.2.3.6 A | Pumping out of the Waste tank . . . . . . . . . . . . . . . . . . . .29
Figure 1.2.3.6 B | Valve Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
1.2.3.7 Storing the Flush and Fill Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.3 | Specifications and Capabilities
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1.3.1 | General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.3.2 | Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.3.3 | Coolant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SECTION 2 | SERVICING THE FLUSH AND FILL CART � � � � � � � � 34
2�1 | Servicing � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 35
2.1.1 | Cart Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.1.1.1 | Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.1.1.1 | Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.1.1.1 | Sheet, Bar and Tubular Member (Non-Load Bearing) . . . . . . . . 35
Summary of Contents for Flush & Fill Cart SFFC-70/2
Page 12: ...Flush Fill Cart SFFC 70 2 12 FIGURE 1 1 1 2 COOLANT SYSTEM FILL MODE...
Page 15: ...Flush Fill Cart SFFC 70 2 15 FIGURE 1 1 1 4 ELECTRICAL SYSTEM THERMOSTAT...
Page 19: ...Flush Fill Cart SFFC 70 2 19 FIGURE 1 2 3 3 FLUSH AND FILL MODE...
Page 21: ...Flush Fill Cart SFFC 70 2 21 FIGURE 1 2 3 5 DEAERATE MODE...
Page 23: ...Flush Fill Cart SFFC 70 2 23 FIGURE 1 2 3 6 PUMPING OUT OF THE WASTE TANK...
Page 30: ...Flush Fill Cart SFFC 70 2 30 FIGURE 2 1 2 1 COOLANT TANK DRAIN V8...
Page 44: ...Flush Fill Cart SFFC 70 2 44 FIGURE 4 3 2 FRONT AXLE ASSEMBLY...
Page 46: ...Flush Fill Cart SFFC 70 2 46 FIGURE 4 3 3 WHEEL HUB ASSEMBLY A A SECTION A A 1 5 2 4 3...
Page 48: ...Flush Fill Cart SFFC 70 2 48 FIGURE 4 3 4 COOLANT SYSTEM...
Page 51: ...Flush Fill Cart SFFC 70 2 51 FIGURE 4 3 8 ELECTRICAL SYSTEM...
