Still EXD 20, Original Instructions Manual

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1000-hour service plan
Depending on the application, environmental conditions and driving style, the following proce-
dures should be carried out every 1000, 2000, 3000, 4000, 6000, 7000, 8000 and 9000 hours
Preparation
Clean the truck
Check the error codes using the diagnostic tool
Chassis and equipment
Check the condition of the forks
Check the electromagnetic brake and ensure that it is working correctly
Check and lubricate the hinges
Check the pump motor brushes for wear
Check the transmission gear for noise and leaks
Lubricate the gears
Wheels
Check the condition and tightness of the wheels
Check the stabilisers
Electrical equipment
Clean the electric steering system and the lifting motors
Check the condition of the cables and the battery sockets and ensure that they are positioned
correctly
Check the electrical insulation between the chassis and the electric components
Check the electrical insulation between the chassis and the electronic components
Check the fuses
Check the battery acid level and the electrolyte level
Hydraulics
Check the hydraulic oil level
Check the condition of the pipe lines
Check the oil level of the controlled stabilisers
Load lift system
Check the condition and the length of the mast chain
Lubricate the forks and the mast guide rollers
Check the condition and mounting of the guard grille
5000-hour maintenance plan
Depending on the application, environmental conditions and driving style, the following proce-
dures should be carried out every 5000 and 10,000 hours
Information
Maintenance
5
1000-hour service plan
106 11638011551 EN - 02/2021 - 06