Still ECU-30 Original Instructions Manual Download Page 3

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Forklift data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to Consult the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Date of edition and latest update of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Delivery of the forklift and documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spare parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conformity marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Declaration that reflects the content of the declaration of conformity . . . . . . . . . . . . .

Technical service and spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Normative References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Working conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modifications to Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Applied equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

User obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disposal of components and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Safety

Safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flooring requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements for the traction-battery charging area. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Regulations Relative to Forklift Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety guidelines relating to operating materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electromagnetic radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Non-ionised radiation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of contents

45628043489 EN - 11/2021 - 04

Summary of Contents for ECU-30

Page 1: ...ECU30 SPECIAL Original instructions 45628043489 EN 11 2021 04 ...

Page 2: ......

Page 3: ...conditions 9 Modifications to Forklift 10 Applied equipment 10 User obligations 10 Environmental considerations 11 Disposal of components and batteries 11 Packaging 12 2 Safety Safety guidelines 14 General Precautions 14 General Safety Rules 14 Flooring requirements 14 Battery connection cables 15 Requirements for the traction battery charging area 15 Safety Regulations Relative to Forklift Use 15...

Page 4: ...sitions 32 Battery status indicator and hour meter 33 Truck identification 34 Positioning of identification data 34 Serial number 35 Nominal value designation plate 36 Capacity rating plate 37 4 Use and operation Authorised and safe use 40 Intended use of the trucks 40 Safety instructions relating to use of the truck 40 Transporting and lifting the truck 43 Transporting the truck 43 Climatic Condi...

Page 5: ... ground 58 Driving on slopes 59 Towing trailers 60 Charging the battery 61 Internal accessibility 61 Charging the lead battery 62 Recharging the battery using the on board battery charger optional 62 Battery type 63 Preparation 63 5 Maintenance General Information 66 Preliminary maintenance operations 67 Scheduled maintenance 68 Summary table of maintenance operations 68 Maintenance as required 70...

Page 6: ...ivity 73 Permanent Putting Out of Commission Demolition 74 Supply Table 74 6 Technical data Technical data 76 Noise 80 Vibrations 81 Eco design requirements for electric motors and variable speed drives 81 Table of contents IV 45628043489 EN 11 2021 04 ...

Page 7: ...1 Introduction ...

Page 8: ...tely trained operators only For the necessary operator training contact the authorised sales network Persons working near the forklift must also be instructed in the risks associated with use of the forklift In the interests of clear information some il lustrations in this manual show the forklift without the safety equipment guards pan els etc The forklift may not be used with out safety equipmen...

Page 9: ...lure to observe the instructions highlighted with this symbol may cause environmental damage NOTE This symbol is used to provide additional infor mation Introduction 1 How to Consult the Manual 3 45628043489 EN 11 2021 04 ...

Page 10: ...it has been delivered with the following documentation Original instructions Declaration of conformity If the truck has been delivered with a traction battery and or a battery charger ensure that these products conform to the order and that the corresponding operating and maintenance manuals are included as well as the declara tion of conformity for the battery charger If there is applied equipmen...

Page 11: ...arking The manufacturer uses the conformity mark ing to document the conformity of the industri al truck with the relevant directives at the time of placing on the market CE in the European Union EU UKCA in the United Kingdom UK EAC in the Eurasian Economic Union The conformity marking is applied to the nameplate A declaration of conformity is is sued for the EU and UK markets An unauthorised stru...

Page 12: ...H 1 For the markets of the European Union the EU candidate countries the EFTA States and Switzerland 2 For the United Kingdom market The declaration of conformity document is supplied with the industrial truck The declara tion shown explains the conformity with the provisions of the EC Machinery Directive and the Supply of Machinery Safety Regulation 2008 2008 No 1597 An unauthorised structural ch...

Page 13: ...handed over to the new owner if the industrial truck is sold on Introduction 1 Declaration that reflects the content of the declaration of conformity 7 45628043489 EN 11 2021 04 ...

Page 14: ...eclared in accordance with standard EN 12096 The limit values for the electromagnetic emis sions and immunity relative to the forklift are those set out in the EN 12895 standard Type of use Normal use conditions of the forklift are un derstood as lifting and or transport of loads using forks with weight and load centre within the val ues provided see Chapter 6 Technical Data transport and or lifti...

Page 15: ...water could cause problems with the truck and cause corrosion of metallic parts If the truck must be used in conditions outside of the limits indicated or in any case under extreme conditions extreme weather cold storage rooms presence of strong magnetic fields etc appropriate equipment and or us age precautions are necessary Contact the authorised sales network for information DANGER The truck mu...

Page 16: ...e compatibility of such devices must be verified with the presence of operators us ing medical devices such as heart pacemakers Applied equipment To apply additional equipment after purchas ing you must contact the sales network au thorised by the truck manufacturer which will verify feasibility install the equipment add a label with the new residual capacity provide documentation on the equipment...

Page 17: ...of they must be disposed of treated or recycled in accordance with regional and national regulations NOTE The documentation provided by the battery manufacturer must be observed when dispos ing of batteries ENVIRONMENT NOTE We recommend working with a waste man agement company for disposal purposes Introduction 1 Environmental considerations 11 45628043489 EN 11 2021 04 ...

Page 18: ...ovide protection during trans port This packaging must be removed com pletely prior to initial start up ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck Introduction 1 Environmental considerations 12 45628043489 EN 11 2021 04 ...

Page 19: ...2 Safety ...

Page 20: ... using just one fork Place the load on the fork carriage or in such a way that the centre of gravity of the load is as close as possible to the fork car riage The load must be placed on the fork arms so that the centre of gravity falls lengthwise on the mid point between the fork arms Do not drive with loads off centre laterally with respect to the forklift s median axis Lack of compliance with th...

Page 21: ...ed in or der to dilute or eliminate the gases produced in compliance with current national regula tions Safety Regulations Relative to Forklift Use The operator must familiarize himself with the forklift to be able to better describe any defects and assist maintenance personnel The operator trained and authorized to use the forklift must be familiar with the controls and performances of the forkli...

Page 22: ...ollution laws Oils Avoid contact with skin Do not inhale oil vapours Wear appropriate personal protective equip ment during truck maintenance operations gloves goggles etc to prevent the oil from coming into contact with your skin ENVIRONMENT NOTE The used oils and relative filters contain sub stances that are hazardous to the environment and they must be disposed of according to current regulatio...

Page 23: ... The replacement and disposal of the life expired battery must be carried out as required by law We advise you to contact the authorised service network that is equipped for eco friendly disposal in accordance with current regulations Safety 2 Safety guidelines 17 45628043489 EN 11 2021 04 ...

Page 24: ...f the truck must be instructed regarding the risks that arise through use of the truck In addition we draw your attention to the Safety Guidelines in these operating instructions Risks can include Escape of consumables due to leakages rupture of lines and containers etc Risk of accidents when driving on ramps or in conditions of poor visibility etc Falling tripping etc when moving the truck especi...

Page 25: ...rojecting to the side e g side shift turning and driving diagonally across slopes driving on slopes with the load pointing downhill oversized loads swinging loads steps or ramp edges WARNING These risks are caused by improper use Improper use e g swinging loads transporting liq uids etc is PROHIBITED unless specifically ap proved in writing by the manufacturer Electromagnetic radiation The limit v...

Page 26: ... LpAZ 70 dB A Uncertainty factor KpA 4 dB A The value is determined in a test cycle in ac cordance with Harmonised European Stand ard EN 12053 and declared according to EN ISO 4871 with weighted time percentages of the Transport Lifting and Idling modes CAUTION The value expressed above can be used to compare forklift trucks of the same category This cannot be used to determine the noise level in ...

Page 27: ... in this case CAUTION The value expressed above can be used to compare forklift trucks of the same category It cannot be used to determine the operator s daily exposure to vibra tions during real operation of the truck these vibra tions depend on the conditions of use floor condi tions method of use etc and therefore daily expo sure must be calculated using data from the place of use Safety 2 Vibr...

Page 28: ...two in spections have been carried out The inspection date is indicated by an adhe sive label on the truck Arrange for the service centre to perform periodic safety inspections on the truck Observe guidelines for checks carried out on the truck in accordance with FEM 4 004 The operator is responsible for ensuring any defects are remedied without delay Contact your service centre NOTE Observe the n...

Page 29: ... sus pended load Prohibition against carrying people Danger of cutting hands 1 2 3 4 5 Truck lifting point Danger of crushing feet present on both sides of the truck Danger of cutting hands The maximum load allowed on the forks is 3100 kg 6 7 8 9 Description of labels 1 This label indicates you should consult the user and maintenance manual before using Safety 2 Location of labels 23 45628043489 E...

Page 30: ...esigned for the cold storage ver sion optional 4 This label indicates that it is prohibited to carry people on the truck 5 This label indicates the following standing under the suspended load is prohibited carry ing people is prohibited danger of cutting hands 6 This label indicates where to attach the truck s lifting hook Safety 2 Description of labels 24 45628043489 EN 11 2021 04 ...

Page 31: ...l Start stop key Electromagnetic brake Emergency shutdown handle Tiller position sensor The truck will not move if the tiller is not in the correct usage position 1 2 3 4 5 6 Automatic truck braking when the tiller is re leased by the operator Protective covers fastened with screws Do not use the truck without the protective cov ers Fork stop latches Fork retaining device Anti shearing protective ...

Page 32: ... be used until they have been properly repaired Do not remove or deactivate safety devices and switches Fixed set values may only be changed with the approval of the manufacturer Work on the electrical system e g connecting a radio additional headlights etc is only per mitted with the manufacturer s written appro val All electrical system interventions must be documented Safety 2 Safety devices 26...

Page 33: ...3 Knowledge of the truck ...

Page 34: ... Battery hood Tiller head Drive control throttles Anti crush button 1 2 3 4 5 6 7 8 9 Low battery charge indicator Battery plug socket Drive wheel Load rollers Forks Motor compartment cover Lifting mast Anti shearing protective guard Straddles 10 11 12 13 14 15 16 17 18 Knowledge of the truck 3 General truck view 28 45628043489 EN 11 2021 04 ...

Page 35: ... the follow ing manner A Direction of travel towards the forks reverse travel B Direction of travel towards the opera tor forward travel The preferred direction of travel is B 2325 B A Knowledge of the truck 3 Definition of direction of travel 29 45628043489 EN 11 2021 04 ...

Page 36: ...two positions 0 No circuit powered key removal posi tion I Circuit powered NOTE All of the controls described on the following pages work with the key in position 1 1 OM1767 Knowledge of the truck 3 Instrumentation and controls 30 45628043489 EN 11 2021 04 ...

Page 37: ...d the fork arms will stop in the position attained Fork raising button 5 Press push button 5 to raise the fork arms when the push button is released the fork arms will stop in the position attained The fork lifting pushbutton 5 is active only when the tiller is angled to the working posi tion Horn button 6 Press push button 6 to operate the horn This device allows the driver to signal his presence...

Page 38: ...r has two positions Position 1 working position In this position the operator can begin trav el using the throttle In this position the operator can begin lifting or lowering using the appropriate button Position 2 braking position In this position the drive is locked and the parking brake is engaged In this position fork lifting is deactivated fork lowering remains activated by means of the appro...

Page 39: ...status At 50 charged LED 2 lights up When the battery is 20 charged LEDs 3 and 4 flash alternately At this discharge level lifting is blocked CAUTION Charge the battery to at least 30 charged below this level the truck will not lift Hour meter 5 Indicates the actual forklift operation time expressed in hours When the hour meter is working the hour glass flashes five numbers plus one deci mal digit...

Page 40: ...k identification Positioning of identification data Capacity rating plate Nominal value designation plate 1 2 Truck serial number 3 Knowledge of the truck 3 Truck identification 34 45628043489 EN 11 2021 04 ...

Page 41: ...r all technical questions The serial number contains the following infor mation 1 Production location 2 Type 3 Year of production 4 Sequential number 7090_921 004 xx xxxx x xxxxx 1 2 3 4 Knowledge of the truck 3 Truck identification 35 45628043489 EN 11 2021 04 ...

Page 42: ...designation plate will read Air craft ground support equipment instead of Industrial truck Manufacturer Production number Year of manufacture Unladen weight without battery in kg Maximum battery weight in kg Minimum battery weight in kg Additional weight ballast in kg QR code For more detailed information please refer to the technical data in the operating man ual In this zone there may be one or ...

Page 43: ...t C Lifting height from the ground in mm DANGER The values indicated on the capacity plate refer to compact and homogeneous loads and must not be exceeded otherwise the stability of the truck and the load bearing capacity of the structures may be compromised mm 400 500 600 mm kg kg kg Typ A B C OM0299 Knowledge of the truck 3 Truck identification 37 45628043489 EN 11 2021 04 ...

Page 44: ...Knowledge of the truck 3 Truck identification 38 45628043489 EN 11 2021 04 ...

Page 45: ...4 Use and operation ...

Page 46: ...enable him to put in place any necessary additional safety measures Safety instructions relating to use of the truck Behaviour when driving The operator must obey the same rules within the plant as on the road The operator must drive at a speed appropriate for the driving conditions For example the operator should drive slowly around corners when entering and travelling through narrow passageways ...

Page 47: ...hem well in advance Stop working with the truck imme diately if the people do not leave the danger area despite the warnings DANGER Risk of injury There is a risk of physical injury in side the danger area Danger of death from falling loads Do not stand on the forks Standing or walking under the forks is strictly forbid den even when they are not loaded Danger area The danger area is the area in w...

Page 48: ...ical characteristics Regulations regarding the traffic routes and the manoeuvring areas Only traffic routes authorised by the operator or his agent may be used Traffic routes must be free of obstacles Loads may only be un loaded and stored in places designed for this purpose The operator or his agent must en sure that no unauthorised person approaches the working area Hazards Hazards on the traffi...

Page 49: ...uck use a loading bridge or a lift with a slope and structural strength compatible with the performance and weight of the truck as stated by the manufac turer and that is suitably positioned and anch ored See the relevant section Alternatively a crane or a bridge crane may be used The truck must be suitably protected from the effects of the weather during transport and storage Lifting with a crane...

Page 50: ... action or near the truck Do not stand in the danger area beneath suspended loads Use NON METALLIC slings Make sure that the lifting capacity of the slings is suitable for the weight of the truck DANGER The rope slings should have a suitable length so as to not graze the casings or any additional equip ment during lifting Use a lifting beam if necessary The rope slings must be pulled vertically Br...

Page 51: ...d The roller tracks of the mast must be coated in a visible film of grease The chains must be undamaged and must be evenly and adequately tensioned Check that the battery hood is fully and properly closed Test that all of the hoods and protective guards are present and check that they are correctly mounted Anti shearing protection present on the mast should be intact and secured correct ly There m...

Page 52: ...ectively Check that the battery harness is in good condition Visually check that the chains are taut Check and test the battery electrolyte level and density as indicated in the battery in structions Check that the fork stop latches are operat ing and positioned correctly Check for the presence and the correct po sitioning of the mechanical stop that pre vents unintentional extraction of the forks...

Page 53: ...ontrols located on the tiller head DANGER All other positions should be considered incorrect and dangerous Recommended position for pick up and de posit of the load Recommended position during travel pre ferred direction of travel OM2278 Use and operation 4 Using the truck 47 45628043489 EN 11 2021 04 ...

Page 54: ...he truck turn the switch key to the position I If the truck has a numeric keypad rather than a key insert the appropriate PIN code Truck operation Grip the tiller head correctly Tilt the tiller to the working position Select the desired direction of movement using the throttle the truck speed is propor tional to the angular position of the throttle The truck brakes electrically when the drive cont...

Page 55: ...der to avoid losing the load Truck brake systems WARNING The condition of the floor surface considerably af fects the braking distance of the truck The operator must consider this factor while driving While driving braking can be performed in the following three ways Releasing the drive control throttle Reversing the drive control throttle see al so paragraph Chapter Reversing the di rection of tr...

Page 56: ... The truck will decelerate very quickly WARNING To activate the service brakes always push the tiller as far as it will go Parking brake When the truck is stationary and the tiller is in the vertical rest position the electromag netic brake functions as the parking brake Parking and stopping the truck Park in pre arranged and designated areas Lower the fork arms to the ground Release the tiller to...

Page 57: ... not ob struct passageways and or render unusable emer gency equipment e g fire extinguishers and fire hydrants DANGER Parking on ramps is strictly prohibited Park on flat surfaces only Use and operation 4 Using the truck 51 45628043489 EN 11 2021 04 ...

Page 58: ...utside the cold area cold storage room CAUTION If the truck has been working in environments at tem peratures below 5 C and it is taken outside the cold storage room let it stand either for a sufficiently long time to allow any condensation to evaporate at least 30 minutes or a sufficiently short time to prevent the formation of any condensation less than 10 mi nutes Avoid the formation of ice on ...

Page 59: ...orks do not move the truck Do not move the forks and do not drive the truck DANGER Risk of accident when forks are changed If the forks are changed and a different type of forks to the original forks is fitted the residual load capaci ty changes When forks are changed a new residual capacity plate must be affixed If a truck is supplied without forks the residual ca pacity plate for standard forks ...

Page 60: ...is balanced and centred on the forks DANGER Standing or walking under the raised load is strictly prohibited Make sure that nobody stands under the raised load and in the truck s area of operation DANGER Never leave the truck with the forks raised whether loaded or not WARNING When lifting the load pay attention to the dimensions of the mast and the load Do not strike the ceiling the shelving load...

Page 61: ...led on the forks Move the fork arms 3 in relation to the di mensions of the load to be lifted Lock the forks in position again by moving the lever 1 or knob 2 in the opposite di rection and ensuring that the forks are locked in one of the notches on the fork car riage rail 2000 1 3 2 Use and operation 4 Load placement 55 45628043489 EN 11 2021 04 ...

Page 62: ...ossible below the load If possible the forks should be inser ted far enough in that the load is resting against the fork carriage The load centre of gravity must be centred between the forks DANGER Pay attention to the part of the forks protruding from the load to be lifted Do not strike the wall the shelving or other loads and or objects behind the load to be picked up Lift the load a few centime...

Page 63: ... a second person on foot must assist with manoeuvres in order to warn the driver of any obstacles In this case driving is only authorised at walking speed and with the greatest care Stop the truck immediately if you lose contact with the person accompanying you DANGER Lower or raise the load until there is sufficient ground clearance approximately 300 mm Never transport loads with forks raised to ...

Page 64: ... s path is free of any objects people and obstacles of any type Look behind you and proceed very slowly to fully extract the forks from the load DANGER Risk of injury and crushing for the operator Risk of damage to the truck and the goods During the entire load placement operation be care ful not to hit any obstacles You must maintain an ad equate safety distance from obstacles e g other pal lets ...

Page 65: ... WARNING When travelling on a slope with a load on the forks the load on the forks must be facing uphill DANGER Risk of accident and falling Keep the truck at the required safety distance from the edges of uphill and downhill slopes CAUTION In certain cases driving with the forks pointing to wards the top of the slope is permitted even if the truck is not loaded In these cases drive with the utmos...

Page 66: ...st drive onto the loading bridge slowly and carefully The operator must check that the vehicle to be loa ded or unloaded is sufficiently secure so that it will not move and that it is suitable to support the stress created by the truck The lorry driver and the forklift operator must agree on the time of departure of the lorry Towing trailers The forklift is not qualified to tow trailers Use and op...

Page 67: ...ing Be sure not to leave anything between the battery cover and the edge of the chassis when closing the cover DANGER It is absolutely forbidden to use the truck with the covers open In order to use the truck the covers for access to the inner parts must be closed and secured properly DANGER Before accessing the inner parts of the truck care fully follow the instructions given in Chapter 5 enti tl...

Page 68: ...attery open the battery hood and hold the hood open Connect the battery outlet to the battery charger to begin charging Turn on the external battery charger After the battery charging operation is com pleted switch off the battery charger Unplug the battery charger Plug the battery in again Close the battery hood NOTE Refer to the battery operating instructions for more information Recharging the ...

Page 69: ...fined in the chapter Technical data WARNING The weight and size of the battery influence the sta bility of the truck The new battery must comply with the weight shown on the truck identification plate Install the battery precisely and in accordance with technical regula tions CAUTION Be careful not to damage any wiring when replacing the battery Preparation Maintenance personnel The battery may on...

Page 70: ...urely before carrying out work on the battery The truck can only be op erated when the battery cover is closed and the battery outlet is inserted If the truck is en abled for side removal of the battery the truck can only be operated once the battery is fixed in place properly using the battery locking sys tem Servicing the battery The lids of the battery cells must be kept dry and clean Any leaka...

Page 71: ...5 Maintenance ...

Page 72: ...t be per formed by the service network authorised by the manufacturer in order to keep the machine in per fect condition and compliant with technical specifi cations NOTE Contact the authorised service network for a maintenance contract appropriate to your fork lift CAUTION Maintenance intervals are defined for standard use In the following cases it is necessary to reduce the interval between the ...

Page 73: ...uck on a flat surface and make sure that it cannot move accidentally Fully lower the forks Switch off the truck DANGER Before performing any intervention on the electrical system disconnect the battery outlet from the rela tive plug Maintenance 5 Preliminary maintenance operations 67 45628043489 EN 11 2021 04 ...

Page 74: ...heck chain maintenance and adjustment Lubricate the fork and mast sliding track Check the condition of the anti shearing protective screen and check that it is correctly mounted Service the lift mast and check the lateral clear ance Check truck braking Check and adjust the electromagnetic brake Check the tightness of the wheels Check wheel condition and wear Check oil level of the reduction gear u...

Page 75: ... Every 1000 hours or at least every 12 months whichever comes first unless lo cal regulations require more frequent interven tion ENVIRONMENT NOTE During maintenance operations follow the in structions provided in the Safety guidelines relative to operating materials section in Chapter 2 Maintenance 5 Scheduled maintenance 69 45628043489 EN 11 2021 04 ...

Page 76: ... suitably sized according to the weight of the battery Lift the battery using a hoist suitably sized for the weight of the battery Change the battery and refit it by following the above steps in reverse order CAUTION To decide which type of battery to use check the battery characteristics provided in the TECHNICAL DATA chapter DANGER Use a crane with a suitable lifting capacity for the weight of t...

Page 77: ...ck s electrical system Access the fuses as indicated in the Inter nal Accessibility section Service fuses 1 and 2 Remove the cover and replace the blown fuse then replace the cover Power fuses 3 and 4 Loosen the screws replace the fuses and retighten the screws Fuse values 1 Fuse 7 5 A 2 Fuse 5 A 3 Traction motor protection fuse 200 A 4 Lifting motor protection fuse 150 A 2 V U B M 1837 1 2 3 4 Ma...

Page 78: ...issioning General Information The operations to be performed for Tempora ry decommissioning and Permanent de commissioning are listed in this chapter Maintenance 5 Decommissioning 72 45628043489 EN 11 2021 04 ...

Page 79: ...ce a month Raise the forklift so that the wheels do not touch the ground otherwise the wheels will become flat at the point of contact with the floor Cover the forklift with a NON plastic sheet Checks and Inspections After a Long Period of Inactivity DANGER Perform the following operations before using the forklift Clean forklift truck thoroughly Check the battery charge level and reas semble it i...

Page 80: ...onents must be dis posed of in compliance with specific local leg islation for each type of material DANGER Disassembly of the forklift for scrapping is extreme ly hazardous Supply Table Standard version Traction transmis sion gear oil Tutela Matrix Quantity l 0 85 Lifting hydraulics oil HLF32 Quantity l 1 Generic lubricant Tutela MP 02 Cold storage room version Traction transmis sion gear oil Tut...

Page 81: ...6 Technical data ...

Page 82: ...Technical data 2322 Characteristics 1 3 Power unit electr diesel petrol gas mains Electric Technical data 6 Technical data 76 45628043489 EN 11 2021 04 ...

Page 83: ...aised x mm 782 1 9 Distance between axles with forks raised y mm 1492 Weights 2 1 Tare weight including battery kg 1081 2 2 Load per axle with load front rear kg 800 3381 2 3 Load per axle with out load front rear kg 600 481 Wheels chassis 3 1 Full set of tyres su perelastic pneumat ic polyur ethane Polyur ethane Technical data 6 Technical data 77 45628043489 EN 11 2021 04 ...

Page 84: ...3 mm 550 4 9 Height of tiller in operating position min max h14 mm 800 1240 4 15 Lowered forks height h13 mm 64 cou pling side 4 19 Total length l1 mm 2158 4 20 Length in cluding fork shoulder l2 mm 919 4 21 Total width b1 mm 1466 4 22 Fork di mensions s e l mm 60x130x1 300 4 25 External fork gauge b5 mm 770 4 32 Clearance at mid wheel base m2 mm 27 Technical data 6 Technical data 78 45628043489 E...

Page 85: ...ing radius Wa mm 1701 1 Performance 5 1 Drive speed loaded empty km h 5 5 5 2 Lifting speed loaded empty m s 0 05 0 05 5 3 Lowering speed loaded empty m s 0 05 0 05 5 7 Sur mounta ble gradi ent KB 30 loaded empty 5 8 Max sur mounta ble gradi ent loa ded empty 3 7 5 10 Service brake Electric Electric motor Technical data 6 Technical data 79 45628043489 EN 11 2021 04 ...

Page 86: ...The value is determined in a test cycle in ac cordance with Harmonised European Stand ard EN 12053 and declared according to EN ISO 4871 with weighted time percentages of the Transport Lifting and Idling modes CAUTION The value expressed above can be used to compare forklift trucks of the same category This cannot be used to determine the noise level in workplaces dai ly personal noise exposure No...

Page 87: ...nd therefore daily expo sure must be calculated using data from the place of use Eco design requirements for electric motors and variable speed drives All motors in this industrial truck are exempt from Regulation EU 2019 1781 because these motors do not meet the description giv en in Article 2 Scope Item 1 a and be cause of the provisions in Article 2 2 h Mo tors in cordless or battery operated e...

Page 88: ...Technical data 6 Eco design requirements for electric motors and variable speed drives 82 45628043489 EN 11 2021 04 ...

Page 89: ... Driving Safety instructions 40 E EC declaration of conformity in accordance with the Machinery Directive 6 I Intended use of the trucks 40 P Packaging 12 Preparation 63 R Residual dangers 18 Residual risks 18 S Safety devices 25 Misuse 26 Safety guidelines for handling loads 53 Safety Inspection 22 Serial number 35 Spare parts list 5 Stability 19 T Transporting loads 57 U Update of this manual 4 ...

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Still ECU-30, Original Instructions Manual

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