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Spindle hole diameter of the abrasive

wheel and shaft of cut-off machine

must match.

Check the spindle hole for damage. Do not use

abrasive cutting wheels with a damaged spindle

hole – risk of accident!

The permissible speed of the abra‐

sive cutting wheel must be equal to or

greater than the maximum spindle

speed of the cut-off machine. – Refer

to the chapter "Specifications".

Before fitting a used abrasive cutting wheel,

check that it is not cracked, chipped, undercut or

uneven, and does not display any signs of core

fatigue or overheating (discoloration); check also

the spindle hole is not damaged.
Never use cracked, chipped or bent abrasive cut‐

ting wheels.
Substandard and/or unapproved diamond abra‐

sive wheels can shimmy during cutting. This

shimmying can cause such diamond abrasive

wheels to be abruptly braked or become stuck in

the cut – Danger of kickback! Kickback can result

in fatal injuries! Diamond abrasive wheels that

shimmy constantly or even only intermittently

must be replaced immediately.
Never straighten diamond abrasive wheels.
Do not use an abrasive cutting wheel which has

fallen to the ground – damaged abrasive cutting

wheels may break – risk of accident!
Observe the expiration date where composite

resin abrasive cutting wheels are concerned.
2.5.2

Fitting abrasive cutting wheels

Inspect the spindle of the cut-off machine. Do not

use a cut-off machine if the spindle is damaged –

risk of accident!
Note the arrows indicating the direction of rota‐

tion on diamond abrasive wheels.
Position the front pressure plate – tighten up the

tensioning screw – rotate the abrasive cutting

wheel by hand and take a sight check for con‐

centricity and axial running.
2.5.3

Storing abrasive cutting wheels

Store abrasive wheels in a dry and frost-free

place, on an even surface, at constant tempera‐

ture – risk of breakage and splintering!
Always protect abrasive cutting wheels against

sudden impact with the floor or objects.

2.6

Before starting

Inspect the cut-off machine for safe-to-operate

state – observe the respective chapters in the

User Manual:

Check the fuel system for leaks, especially the

visible parts, e. g., fuel cap, hose connections,

manual fuel pump (only in machines with a

manual fuel pump). In case of leakage and

damage, do not start the engine – risk of fire!

Have the machine serviced by a dealer before

using it

The abrasive wheel must be suitable for the

material to be cut. It must be in good condition

and fitted correctly (direction of rotation,

secure).

Inspect the abrasive wheel guard for tight seat

– if loose, contact your specialist dealer.

Smooth action of throttle trigger and throttle

trigger lockout – throttle trigger must return

automatically to idle position

Slide control / master control lever / stop

switch must move easily to STOP or 0

Check that the spark plug boot is secure – a

loose boot may cause sparking that could

ignite combustible fumes and cause a fire!

Never attempt to modify the controls or safety

devices

Keep the handles clean, dry and free of oil as

well as dirt – important for safe guiding of the

cut-off machine.

For wet applications, provide sufficient water

To reduce the risk of personal injury, do not

operate your power tool if it is damaged or not

properly assembled!

2.7

Starting the engine

Start the engine at least 3 meters from the fuel‐

ing spot, outdoors only.
On even ground, ensure a firm and secure foot‐

ing and hold the engine-driven device firmly – the

abrasive cutting wheel must not touch any

objects or the ground and must not be in cutting

action.
The abrasive wheel may begin to rotate as soon

as the machine is started
The machine is operated by a single person only

– do not allow any person to stay within the work‐

ing area – nor with starting.
Do not drop start your machine – the correct

starting procedure is described in the User Man‐

ual.

2 Safety Precautions and Working Techniques

English

0458-370-8321-C

5

Summary of Contents for TS 410

Page 1: ...TS 410 420 2 36 Instruction Manual...

Page 2: ...s individual components 1 3 Engineering improvements STIHL s philosophy is to continually improve all of its products For this reason we may modify the design engineering and appearance of our product...

Page 3: ...ies which have been approved by STIHL for this machine or which are technically equivalent If you have any questions in this respect consult your dealer Only use high quality abrasive wheels and attac...

Page 4: ...uel If that happens change your clothes at once Dust may collect on the engine unit particularly around the carburetor If dust gets mixed with fuel risk of fire For this reason ensure that the dust is...

Page 5: ...ring Always protect abrasive cutting wheels against sudden impact with the floor or objects 2 6 Before starting Inspect the cut off machine for safe to operate state observe the respective chapters in...

Page 6: ...ved parti cles of material 2 10 While working If there is imminent danger or in an emergency immediately stop the engine set the slide con trol master control lever stop switch to STOP or 0 Check for...

Page 7: ...wheel with your hand or any other part of your body Examine the workplace Avoid all danger due to damaged piping or electrical wiring The machine must not be used near inflammable substances or gases...

Page 8: ...on the version composite resin abrasive cutting wheels are suitable only for dry cutting or only for wet cutting Always use wet cutting with composite resin abrasive cut ting wheels that are suitable...

Page 9: ...up such composite resin abrasive cutting wheels immediately 2 12 1 Cutquik cart Clear a path for the Cutquik cart If the Cutquik cart is pushed over objects the abrasive wheel may become wedged in th...

Page 10: ...cutting 3 2 1 Composite resin abrasive wheels suit able only for dry cutting During dry cutting wear a suitable dust mask If fumes or smoke are anticipated e g when cutting composite materials wear r...

Page 11: ...make certain that the abrasive wheel does not tilt 3 6 Cutting pipes round and hollow bodies Secure pipes round and hollow bodies against vibrations slipping and rolling away Note direction of fall a...

Page 12: ...tom Outer diameter is greater than the maximum cut ting depth Plan first then cut Several cuts are needed correct sequence is important Turn guard at rear stop 002BA560 AM Always start at the bottom u...

Page 13: ...issible speed of the abrasive wheel risk of accident The abrasive wheels which have been devel oped by STIHL in cooperation with renowned manufacturers of abrasive wheels are of high quality and tailo...

Page 14: ...ctile cast iron pipe Do not cut any other materials Risk of accident Never use diamond abrasive wheels with side plating as they jam in the cut and can result in extreme kickback Risk of accident 6 1...

Page 15: ...l such as sandstone aerated concrete or asphalt Addition of water prevents the formation of built up edges If work continues with dull segments these may soften due to the high heat generated the pare...

Page 16: ...he engine is running it is possible to acti vate deactivate the electronic water control and adjust the water flow 2 1 370BA085 KN 3 1 Button activate the electronic water control or increase water fl...

Page 17: ...d The cast arm with guard is mounted on the inboard side by the manufacturer The cast arm with guard can also be mounted on the outboard side depending on require ments Assembly on the inboard side is...

Page 18: ...the front 3 370BA079 KN 4 Remove the V belt 3 from the front pulley 4 8 1 5 Remove the cast arm with guard 370BA072 KN 1 2 3 1 1 Unscrew the nuts 1 Remove the starter cover with rewind starter 2 Remo...

Page 19: ...nation wrench 8 1 7 Mount cast arm with guard guard on the outboard side 1 1 2 2 370BA008 KN 1 2 4 3 Press the oblong holes 1 in the cast arm with guard on to the studs 2 guiding the rib bed V belt ov...

Page 20: ...ater attachment Remove the adjusting lever Slacken the V belt Remove the V belt guard Remove the cast arm with guard 8 2 1 Preparing the cast arm with guard for inboard mounting 1 2 370BA080 KN Unscre...

Page 21: ...12 KN to tighten the ribbed v belt fit the combination wrench over the tensioning nut as illustrated WARNING The tensioning nut is spring loaded hold the combination wrench securely Turn the tensionin...

Page 22: ...e shaft with the combination wrench until the locking pin 1 engages in the bore behind the guard 10 2 Removing a cutting wheel 2 370BA053 KN Use the combination wrench to loosen and remove the hexagon...

Page 23: ...mponent exceeding 10 can cause impaired engine performance in engines with manually adjustable carburetors and thus should not be used in these engines Engines with M Tronic deliver full engine per fo...

Page 24: ...k 1 2 370BA093 KN Press the filler cap down as far as possible by hand then turn it counterclockwise approx 1 8 turn and remove 12 3 Refueling Take care not to spill fuel while fueling and do not over...

Page 25: ...usly Hold both triggers down Move the slide control 3 to START and hold it in position too Release the throttle trigger slide control and throttle trigger lockout in succession starting throttle posit...

Page 26: ...your left hand thumb wrapped round the handle Press the cut off machine against the ground with the right knee on the shroud Pull the starter grip slowly with your right hand until you feel it engage...

Page 27: ...if it is full of fuel Set the choke lever in accordance with the engine temperature Restart the engine 14 Air Filter System 14 1 Basic information The average filter life is more than 1 year Do not d...

Page 28: ...t warm up 370BA090 KN 15 4 1 Engine stops when idling Turn the idle speed adjusting screw LA clockwise until the abrasive wheel begins to rotate then turn it back 1 turn 15 4 2 Abrasive wheel runs whe...

Page 29: ...rates check the spark arresting screen in the muffler WARNING Wait for the engine to cool down completely before performing this work 2 370BA031 KN 1 Undo screw 1 Pull the spark arresting screen 2 upw...

Page 30: ...Fit the spark plug by hand and screw it in Tighten spark plug with combination wrench Press the spark plug boot firmly onto the spark plug Position the cap for the spark plug boot and screw it down 18...

Page 31: ...ff machine can be mounted on the STIHL cut off machine cart FW 20 special accessory in a few easy steps The cut off machine cart makes it easier to repair damaged roadways apply roadway markings cut e...

Page 32: ...ank Clean X V ribbed belt Clean re tension X X replace X X Air filter all filter compo nents change Only if there is a noticeable loss of engine power Cooling air intake slits Clean X Cylinder fins Ha...

Page 33: ...3 20 21 17 18 14 A C B 370BA091 AM 1 Rear handle 2 Throttle trigger lockout 3 Throttle trigger 4 Slide control 5 Starter grip 6 Carburetor adjusting screws 7 Filler cap 8 Water connection 9 Tensioning...

Page 34: ...site resin abrasive cutting wheels Minimum outside diameter of thrust washers 103 mm Maximum cutting depth 100 mm Diamond abrasive cutting wheels Minimum outside diameter of thrust washers 103 mm Maxi...

Page 35: ...l information When repairing the machine only use replace ment parts which have been approved by STIHL for this power tool or are technically identical Only use high quality replacement parts in order...

Page 36: ...dB A Technical documents deposited at ANDREAS STIHL AG Co KG Produktzulassung The year of manufacture and serial number are applied to the product Done at Waiblingen 15 07 2021 ANDREAS STIHL AG Co KG...

Page 37: ...26 EC Declaration of Conformity English 0458 370 8321 C 37...

Page 38: ...English 26 EC Declaration of Conformity 38 0458 370 8321 C...

Page 39: ...26 EC Declaration of Conformity English 0458 370 8321 C 39...

Page 40: ...www stihl com 04583708321C 04583708321C 0458 370 8321 C 0458 370 8321 C...

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