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DLR 2007-02 New Special Tools ea 2012.doc

 

Page 8 of 9 

A 0.1 mm feeler gauge (part no. 4180 893 
6400) is included in the tool kit. This gauge  is 
used for setting the proper valve clearance on 
all STIHL 4- Stroke

 

engines.  

 
To set the valve clearance, rotate the 
crankshaft to TDC (top dead center) and verify 
that both valves are closed. There should be 
play or movement in both the intake and 
exhaust valve rocker arms. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Insert the feeler gauge between the rocker 
arm and valve stem. Use an 8 mm wrench or 
socket to tighten or loosen the adjusting nut 
on top of the rocker arm (see arrow) until the 
gauge is able to slide with some slight 
resistance between the valve stem and rocker 
arm. 
 
  

 
 
 
 
 
 
 
 
 
 
 
 

The recommended valve clearance for all 
STIHL 4- Stroke

 

engines is 0.1 mm to 0.3 mm 

(0.004” to 0.012”) when the engine is cold. 
 

 

The tool kit also includes a lubricant that will 
assist in the assembly of rubber  
components such as intake manifolds, anti-
vibration buffers, fuel hoses, and o-rings. 
The lubricant evaporates after assembly 
without leaving an oily residue. 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for 5910 890 1700

Page 1: ...ycle engines Other useful tools are included that are further explained in this bulletin All of the tools included in the kit are also available separately see summary on page 9 When performing a cyli...

Page 2: ...es STIHL 4 Stroke Engine on Shafted Products Insert the long pegs of the blocking tool down between the flywheel fins STIHL 4 Stroke Engine on Shafted Products Slide blocking tool down onto clutch hou...

Page 3: ...ot backed off before connecting to air compressor Connect an air source of 90 PSI minimum to the air inlet on the pressure regulator Turn the regulator clockwise until the needle on the left gauge rea...

Page 4: ...s not an environmental hazard Pull the starter rope several times to clear the cylinder On 4 cycle engines ensure that the valve clearance is set properly Install the spark plug and start the engine N...

Page 5: ...duce repair times for cleaning gasket surfaces combustion chambers valve seats and exhaust ports on any small engine The abrasive pads work ideally with a small air powered right angle grinder A stand...

Page 6: ...other STIHL engines 5910 893 1100 Long Mandrel 5910 893 5603 Abrasive Pad Medium Grit blue 5910 893 5602 1 Abrasive Pad Medium Grit blue Excellent for cleaning and polishing valve seats in small 4 cyc...

Page 7: ...install the ignition module or if the module is already in place loosen mounting screws Rotate the flywheel so the magnet poles are not interfering with the ignition module armature and insert the set...

Page 8: ...the feeler gauge between the rocker arm and valve stem Use an 8 mm wrench or socket to tighten or loosen the adjusting nut on top of the rocker arm see arrow until the gauge is able to slide with some...

Page 9: ...0 1 mm Feeler Gauge 4180 893 6400 Ignition Module Setting Gauge 4118 890 6401 Press Fluid Lubricant 0781 957 9000 Engine De Carbonizing Fluid 0781 313 8019 1 bottle per kit Reorder of 1 6 in a case M...

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