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DLR 2007-02 New Special Tools ea 2012.doc

 

Page 5 of 9 

To further assist in disassembly, a flywheel 
removal tool  (part no. 1116 893 0800) is 
included in the tool kit.  
 
 

 
 
 
 
 
 
 
 
 
 
 
 

After the the piston stop has been installed 
and the crankshaft blocked from movement, 
remove the flywheel nut. Thread the puller 
onto the crankshaft stub until contact with the 
flywheel is made, now unscrew the puller ½  
to 1 full turn. 
 
 
 
 

 
 
 
 
 
 
 
 
 

While holding the flywheel, use a suitable tool 
to tap the end of the puller to release the 
flywheel. 

 

Specialty abrasive pads are included in the 
tool kit that greatly ease and reduce repair 
times for cleaning gasket surfaces, 
combustion chambers, valve seats, and 
exhaust ports on any small engine. 
 
 

 
 
 
 

 

The abrasive pads work ideally with a small 
air powered right angle grinder. A standard 
drill motor can also be used although a drill 
is slower and requires a little more time to 
clean the components. 

 
 
 
 
 
 
 
 
 
 
 
 
 

 
The 2” abrasive disk is ideal for quickly and 
easily cleaning away gasket sealant and 
cleaning gasket surfaces. It is important to 
use only light pressure when using this tool. 
If excessive down pressure is used, the 
abrasive disk will quickly wear and require 
replacement. 
 
The abrasive cleaning pads and disks have 
several uses. Page 6 and 7 list some of the 
applications and part numbers of the various 
size pads and disks that are included in the 
tool kit. 

 
 
 
 
 
 
 

 

Summary of Contents for 5910 890 1700

Page 1: ...ycle engines Other useful tools are included that are further explained in this bulletin All of the tools included in the kit are also available separately see summary on page 9 When performing a cyli...

Page 2: ...es STIHL 4 Stroke Engine on Shafted Products Insert the long pegs of the blocking tool down between the flywheel fins STIHL 4 Stroke Engine on Shafted Products Slide blocking tool down onto clutch hou...

Page 3: ...ot backed off before connecting to air compressor Connect an air source of 90 PSI minimum to the air inlet on the pressure regulator Turn the regulator clockwise until the needle on the left gauge rea...

Page 4: ...s not an environmental hazard Pull the starter rope several times to clear the cylinder On 4 cycle engines ensure that the valve clearance is set properly Install the spark plug and start the engine N...

Page 5: ...duce repair times for cleaning gasket surfaces combustion chambers valve seats and exhaust ports on any small engine The abrasive pads work ideally with a small air powered right angle grinder A stand...

Page 6: ...other STIHL engines 5910 893 1100 Long Mandrel 5910 893 5603 Abrasive Pad Medium Grit blue 5910 893 5602 1 Abrasive Pad Medium Grit blue Excellent for cleaning and polishing valve seats in small 4 cyc...

Page 7: ...install the ignition module or if the module is already in place loosen mounting screws Rotate the flywheel so the magnet poles are not interfering with the ignition module armature and insert the set...

Page 8: ...the feeler gauge between the rocker arm and valve stem Use an 8 mm wrench or socket to tighten or loosen the adjusting nut on top of the rocker arm see arrow until the gauge is able to slide with some...

Page 9: ...0 1 mm Feeler Gauge 4180 893 6400 Ignition Module Setting Gauge 4118 890 6401 Press Fluid Lubricant 0781 957 9000 Engine De Carbonizing Fluid 0781 313 8019 1 bottle per kit Reorder of 1 6 in a case M...

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