Sterling TUBULAR GAS FIRED PROPELLER UNIT HEATERS Installation Instructions And Parts List Download Page 9

9

ELECTRICAL CONNECTIONS

Figure 5a -
Low-voltage T
Thermostat Wiring
Single Stage

Figure 5b -
Low-voltage
Thermostat Wiring
Two Stage

Figure 5c -
T834H-1009 or
T834H-1017
Thermostat Wiring

THERMOSTAT HEAT ANTICIPATOR  ADJUSTMENTS:

The initial heat anticipator setpoint should equal the
thermostat's current amperage draw when the unit is
firing. This setpoint should be measured for the best
results. Use the recommended ranges for a guide. If
further information is needed, consult your thermostat
manufacturer's instructions.

Recommended heat anticipator setting ranges:

25 ft. (7.6m)

50 ft. (15.2m)

Gas Ignition Type

T'stat Wiring

T'stat Wiring

For Tubular Units:

0.85 to 0.90

0.90 to 1.1 A

A

Max. Setting

on T'stat

FAN TIME DELAY CONTROL: 

Leads from the fan time

delay control are factory wired to the junction box. The
fan time delay control is a time delay relay
(approximately 45 seconds ON, 65 seconds OFF). The
fan time delay control is rated at 17 amps.

NOTICE: The start-up fan delay should not exceed
90 seconds from a cold start.

IMPORTANT: For all wiring connections, refer to
the wiring diagram shipped with your unit (either
affixed to the side jacket or enclosed in the
installation instructions envelope). Should any
original wire supplied with the heater have to be
replaced, it must be replaced with wiring material
having a temperature rating of at least 105

°

 C.

Should any high limit wires have to be replaced,
they must be replaced with wiring material having a
temperature rating of 200

°

 C minimum.

HAZARDOUS VOLTAGE!
DISCONNECT ALL ELECTRIC
POWER INCLUDING REMOTE
DISCONNECTS BEFORE
SERVICING. Failure to
disconnect power before
servicing can cause severe
personal injury or death.

Standard units are shipped for use on 115 volt, 60 hertz,
single phase electric power. The motor name-plate and
electrical rating of the transformer should be checked
before energizing the unit heater electrical system.  All
external wiring must conform to the latest edition of
ANSI/NFPA No. 70-1999, United States National
Electrical Code, and applicable local codes; in Canada,
to the Canadian Electrical Code, Part 1, CSA Standard
C22.1.

 Do not use any tools (i.e. screwdriver,

pliers, etc.) across terminals to check for power.
Use a voltmeter.

It is recommended that the electrical power supply to
each unit heater be provided by a separate, fused, and
permanently live electrical circuit. A disconnect switch
of suitable electrical rating should be located as close
to the gas valve and controls as possible. Each unit
heater must be electrically grounded in accordance with
the latest edition of the United States National Electrical
Code, ANSI/NFPA No. 70-1999, or CSA Standard
C22.1. Refer to Figures 5a, 5b, 5c, 5d, 5e, 5f and 5g.

THERMOSTAT WIRING AND LOCATION:

NOTICE: The thermostat must be mounted on a
vertical, vibration-free surface, free from air currents,
and in accordance with the furnished instructions.

Mount the thermostat approximately 5 feet (1.5m) above
the floor, in an area where it will be exposed to a free
circulation of average temperature air. Always refer to
the thermostat instructions, as well as our unit wiring
diagram, and wire accordingly. Avoid mounting the
thermostat in the following locations:
1. Cold Areas- Outside walls or areas where drafts

may affect the operation of the control.

2. Hot Areas- Areas where the sun's rays, radiation,

or warm air currents may affect the operation of
the control.

3. Dead Areas- Areas where the air cannot circulate

freely, such as behind doors or in corners.

Summary of Contents for TUBULAR GAS FIRED PROPELLER UNIT HEATERS

Page 1: ...that these substances may cause cancer birth defects or other reproductive harm INSTALLER S RESPONSIBILITY Installer Please Note This equipment has been test fired and inspected It has been shipped f...

Page 2: ...6 Proper Clearances 5 6 Suspension of Units 5 6 Gas Piping 7 8 ELECTRICAL CONNECTIONS 9 10 11 12 13 VENTING 14 15 16 17 18 OPERATION Explanation of Controls and Operation 19 Main Burner Orifice Sched...

Page 3: ...rocedures listed on Gas Equipment Start Up Sheet located in this manual Use only the fuel for which the heater is designed see rating plate Using LP gas in a heater that requires natural gas or vice v...

Page 4: ...8 5 8 48 5 8 473 473 473 778 778 778 1235 1235 1235 F Discharge Opening Width 18 3 4 18 3 4 18 3 4 30 3 4 30 3 4 30 3 4 48 3 4 48 3 4 48 3 4 476 476 476 781 781 781 1238 1238 1238 G Depth to CL Flue 4...

Page 5: ...epair Garages In Canada installation must be in accordance with current CGA B149 Installation Codes for Gas Burning Appliances and Equipment AIR DISTRIBUTION Direct air towards areas of maximum heat l...

Page 6: ...acent materials Make certain that the lifting methods used to lift the heater and the method of suspension used in the field installation of the heater are capable of uniformly supporting the weight o...

Page 7: ...ity Gas Nominal Iron Internal Length of Pipe Feet meters Pipe Size Dia 10 20 30 40 50 60 70 80 90 100 125 150 175 200 in in 3 0 6 1 9 1 12 2 15 2 18 3 21 3 24 4 27 4 30 5 38 1 45 7 53 3 61 0 1 2 0 622...

Page 8: ...test edition National Fuel Gas Code in Canada according to CGA B149 See Tables 1 3 for correct gas piping size If gas pressure is excessive on natural gas applications install a pressure regulating va...

Page 9: ...n cause severe personal injury or death Standard units are shipped for use on 115 volt 60 hertz single phase electric power The motor name plate and electrical rating of the transformer should be chec...

Page 10: ...Units Equipped with Hot Surface Pilot Single Stage 100 400 Unit Sizes with Natural Gas and Propane LP Gas Figure 5d Primary HWSV9540 SV9640 Hot Surface Ignition Gas Controls Figure 5e Alternate HWSV95...

Page 11: ...11 ELECTRICAL CONNECTIONS continued Figure 5f Tubular Units Equipped with S8600 Single Stage Ignition Optional for Tubular 100 400 Unit Sizes with Natural Gas and Propane LP Gas...

Page 12: ...12 ELECTRICAL CONNECTIONS continued Figure 5g Tubular 100 400 Unit Sizes with Optional 2 Stage Ignition...

Page 13: ...s in areas under negative pressure due to large exhaust fans or air conditioning When required a flue vent fan should be installed in accordance with the instructions included with the fan 10 Vent con...

Page 14: ...hall terminate at least four feet 1 2m below four feet 1 2m horizontal from or one foot 0 3m above any door window or gravity vent air inlet into the building The vent terminal must be at least 12 inc...

Page 15: ...l codes with current CGA B149 1 Installation Codes for Natural Gas Burning Appliances and Equipment or CGA B149 2 Installation Codes for Propane Gas Burning Appliances and Equipment 2 Any reference to...

Page 16: ...16 Figure 8A Figure 8B VENTING continued...

Page 17: ...17 VENTING continued Figure 9A Figure 9B...

Page 18: ...wall thermostat supplied optionally is a temperature sensitive switch which operates the vent system and the ignition system to control the temperature of the space being heated It must be mounted on...

Page 19: ...unit heaters must be orificed to 90 of the normal altitude rating and be so marked in accordance with CSA certification Check the gas input rate as follows Refer to General Safety Information section...

Page 20: ...ssure altitude of the unit installation and the technician s name and date on the label using a permanent marker Refer to Installation Instruction section on Adjustments Gas Input Rate for adjusting t...

Page 21: ...ssure Refer to Operation Replace regulator section of combination gas valve or complete valve Check with local gas supplier for proper orifice size and replace Refer to Operation 1 Clean main burner p...

Page 22: ...ration 3 Purge air from gas line 4 Follow lighting instruction label adjacent to gas valve 5 Remove pilot orifice Clean with compressed air or solvent Do not ream 6 Refer to Operation 7 Check thermoco...

Page 23: ...cal Connections 2 Replace motor 3 Check for 24V across 1 and 3 terminals on fan relay If 24V is present jumper terminals numbered 2 and 4 If motor runs the relay is defective and must be replaced If 2...

Page 24: ...will be free from defects in material or workmanship for 1 year from the date of shipment from the factory or one and one half 1 1 2 years from the date of manufacture whichever occurs first The Manuf...

Page 25: ...the heat exchanger 5 Remove any dirt dust or other foreign matter from the burners using a wire brush and or compressed air Ensure that all parts are unobstructed Inspect and clean the pilot burner i...

Page 26: ...FICATION OF PARTS PROPELLER UNIT HEATERS Figure 13 Heat Exchanger Assembly Figure 14 Electrical Control Panel Figure 11 Propeller Parts Figure 12 Component Parts D4430 Fan Guard Fan Blade Hardware Har...

Page 27: ...er Assembly 300 400 Unit Sizes Shown HOW TO ORDER REPLACEMENT PARTS Please send the following information to your local representative if further assistance is needed contact the manufacturer s custom...

Page 28: ...and all the controls on this equipment If not contact your wholesaler or rep DO NOT START this equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off...

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