Sterling TUBULAR GAS FIRED PROPELLER UNIT HEATERS Installation Instructions And Parts List Download Page 19

19

PRIMARY AIR SHUTTER ADJUSTMENT

Primary air adjustment is made at the factory.  No field adjustments are necessary.

GAS INPUT RATE

2. PROPANE GAS:  An exact manifold pressure of

10.0 inches W.C. (2.5 kPa) must be maintained for
proper operation of the unit heater. If the unit is
equipped with a pressure regulator on the
combination gas valve, follow steps "a" through "d"
above. If the unit is not so equipped, the propane
gas supply system pressure must be regulated to
attain this manifold operating pressure.

3. The adjusted manifold pressure should not vary

more than 10% from pressure specified in Table 5.

Table 5 - Main Burner Orifice Schedule*

*

INPUT

IN

1000

BTU

2500 BTU/Ft

3

(93.1 MJ/m

3

)

PROPANE

TYPE OF GAS

NATURAL

HEATING VALUE

1075 BTU/Ft

3

(40.1 MJ/m

3

)

3.5" W.C.

(0.87kPA)

10" W.C.

(2.49 kPA)

NO. OF

BURNER

ORIFICES

MANIFOLD

PRESSURE

4

5

6

7

8

10

12

14

16

100

125

150

175

200

250

300

350

400

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

93
42

116

42

140

42

163

42

186

42

233

42

280

42

326

42

372

42

40
53
50
53
60
53
70
53
80
53

100

53

120

53

140

53

160

53

*This schedule is for units at operating at normal altitudes of 2000 ft.
(610m) or less.

When installed in Canada, any references to deration at altitudes in excess
of 2000 ft. (610m) are to be ignored. At altitudes of 2000  to 4500 ft. (610 to
1372m), the unit heaters must be orificed to 90% of the normal altitude
rating, and be so marked in accordance with CSA certification.

Check the gas input rate as follows (Refer to General
Safety Information section for metric conversions).

 Never overfire the unit heater, as this

may cause unsatisfactory operation, or shorten the
life of the heater.

1. Turn off all gas appliances that use gas through the

same meter as the unit heater.

2. Turn the gas on to the unit heater.
3. Clock the time in seconds required to burn 1 cubic

foot of gas by checking the gas meter.

4. Insert the time required to burn one cubic foot of

gas
into the following formula and compute the input
rate.

3600 (Sec. per Hr.) X BTU/Cu. Ft.

           = Input Rate

Time (Sec.)

For example:
Assume the BTU content of one cubic foot of gas is
1000, and that it takes 18 seconds to burn one cubic
foot of gas.

3600  x 1000

                       =  200,000

   18

NOTICE: If the computation exceeds, or is less than
95% of the gas BTU/hr. input rating (see Table 2),
adjust the gas pressure.

Adjust the gas pressure as follows:

1. NATURAL GAS: Best results are obtained when

the unit heater is operating at its full rated input
with the manifold pressure of 3.5 inches W.C. (0.9
kPa). Adjustment of the pressure regulator is not
normally necessary since it is preset at the factory.
However, field adjustment may be made as follows:
a. Attach manometer at the pressure tap plug

adjacent to the control outlet.

b. Remove the regulator adjustment screw cap,

located on the combination gas valve.

c. With a small screwdriver, rotate the adjustment

screw counterclockwise to decrease pressure,
or clockwise to increase pressure.

d. Replace regulator adjustment screw cap.

Summary of Contents for TUBULAR GAS FIRED PROPELLER UNIT HEATERS

Page 1: ...that these substances may cause cancer birth defects or other reproductive harm INSTALLER S RESPONSIBILITY Installer Please Note This equipment has been test fired and inspected It has been shipped f...

Page 2: ...6 Proper Clearances 5 6 Suspension of Units 5 6 Gas Piping 7 8 ELECTRICAL CONNECTIONS 9 10 11 12 13 VENTING 14 15 16 17 18 OPERATION Explanation of Controls and Operation 19 Main Burner Orifice Sched...

Page 3: ...rocedures listed on Gas Equipment Start Up Sheet located in this manual Use only the fuel for which the heater is designed see rating plate Using LP gas in a heater that requires natural gas or vice v...

Page 4: ...8 5 8 48 5 8 473 473 473 778 778 778 1235 1235 1235 F Discharge Opening Width 18 3 4 18 3 4 18 3 4 30 3 4 30 3 4 30 3 4 48 3 4 48 3 4 48 3 4 476 476 476 781 781 781 1238 1238 1238 G Depth to CL Flue 4...

Page 5: ...epair Garages In Canada installation must be in accordance with current CGA B149 Installation Codes for Gas Burning Appliances and Equipment AIR DISTRIBUTION Direct air towards areas of maximum heat l...

Page 6: ...acent materials Make certain that the lifting methods used to lift the heater and the method of suspension used in the field installation of the heater are capable of uniformly supporting the weight o...

Page 7: ...ity Gas Nominal Iron Internal Length of Pipe Feet meters Pipe Size Dia 10 20 30 40 50 60 70 80 90 100 125 150 175 200 in in 3 0 6 1 9 1 12 2 15 2 18 3 21 3 24 4 27 4 30 5 38 1 45 7 53 3 61 0 1 2 0 622...

Page 8: ...test edition National Fuel Gas Code in Canada according to CGA B149 See Tables 1 3 for correct gas piping size If gas pressure is excessive on natural gas applications install a pressure regulating va...

Page 9: ...n cause severe personal injury or death Standard units are shipped for use on 115 volt 60 hertz single phase electric power The motor name plate and electrical rating of the transformer should be chec...

Page 10: ...Units Equipped with Hot Surface Pilot Single Stage 100 400 Unit Sizes with Natural Gas and Propane LP Gas Figure 5d Primary HWSV9540 SV9640 Hot Surface Ignition Gas Controls Figure 5e Alternate HWSV95...

Page 11: ...11 ELECTRICAL CONNECTIONS continued Figure 5f Tubular Units Equipped with S8600 Single Stage Ignition Optional for Tubular 100 400 Unit Sizes with Natural Gas and Propane LP Gas...

Page 12: ...12 ELECTRICAL CONNECTIONS continued Figure 5g Tubular 100 400 Unit Sizes with Optional 2 Stage Ignition...

Page 13: ...s in areas under negative pressure due to large exhaust fans or air conditioning When required a flue vent fan should be installed in accordance with the instructions included with the fan 10 Vent con...

Page 14: ...hall terminate at least four feet 1 2m below four feet 1 2m horizontal from or one foot 0 3m above any door window or gravity vent air inlet into the building The vent terminal must be at least 12 inc...

Page 15: ...l codes with current CGA B149 1 Installation Codes for Natural Gas Burning Appliances and Equipment or CGA B149 2 Installation Codes for Propane Gas Burning Appliances and Equipment 2 Any reference to...

Page 16: ...16 Figure 8A Figure 8B VENTING continued...

Page 17: ...17 VENTING continued Figure 9A Figure 9B...

Page 18: ...wall thermostat supplied optionally is a temperature sensitive switch which operates the vent system and the ignition system to control the temperature of the space being heated It must be mounted on...

Page 19: ...unit heaters must be orificed to 90 of the normal altitude rating and be so marked in accordance with CSA certification Check the gas input rate as follows Refer to General Safety Information section...

Page 20: ...ssure altitude of the unit installation and the technician s name and date on the label using a permanent marker Refer to Installation Instruction section on Adjustments Gas Input Rate for adjusting t...

Page 21: ...ssure Refer to Operation Replace regulator section of combination gas valve or complete valve Check with local gas supplier for proper orifice size and replace Refer to Operation 1 Clean main burner p...

Page 22: ...ration 3 Purge air from gas line 4 Follow lighting instruction label adjacent to gas valve 5 Remove pilot orifice Clean with compressed air or solvent Do not ream 6 Refer to Operation 7 Check thermoco...

Page 23: ...cal Connections 2 Replace motor 3 Check for 24V across 1 and 3 terminals on fan relay If 24V is present jumper terminals numbered 2 and 4 If motor runs the relay is defective and must be replaced If 2...

Page 24: ...will be free from defects in material or workmanship for 1 year from the date of shipment from the factory or one and one half 1 1 2 years from the date of manufacture whichever occurs first The Manuf...

Page 25: ...the heat exchanger 5 Remove any dirt dust or other foreign matter from the burners using a wire brush and or compressed air Ensure that all parts are unobstructed Inspect and clean the pilot burner i...

Page 26: ...FICATION OF PARTS PROPELLER UNIT HEATERS Figure 13 Heat Exchanger Assembly Figure 14 Electrical Control Panel Figure 11 Propeller Parts Figure 12 Component Parts D4430 Fan Guard Fan Blade Hardware Har...

Page 27: ...er Assembly 300 400 Unit Sizes Shown HOW TO ORDER REPLACEMENT PARTS Please send the following information to your local representative if further assistance is needed contact the manufacturer s custom...

Page 28: ...and all the controls on this equipment If not contact your wholesaler or rep DO NOT START this equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off...

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