Sterling TUBULAR GAS FIRED PROPELLER UNIT HEATERS Installation Instructions And Parts List Download Page 28

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Customer  

____________________________________  

Job Name & Number  

_________________________

PRE-INSPECTION INFORMATION

With power and gas off.

Type of Equip:

Unit Heater

Serial Number _________________________  Model Number __________________________

Name Plate Voltage:

_____________

Name Plate Amperage: _____________

Type of Gas:

Natural

LP

Tank Capacity _______ lbs.

Rating: ______ BTU @ ____ 

°

F

                                                                                                      _______ kg

             ______ kw @   ____ 

°

C

Are all panels, doors, vent caps in place?

Has the unit suffered any external damage?

Damage  ______________________________

Does the gas piping and electric wiring appear to be installed in a professional manner?

Has the gas and electric been inspected by the local authority having jurisdiction?

Is the gas supply properly sized for the equipment?

Were the installation instructions followed when the equipment was installed?

Have all field installed controls been installed?

Do you understand all the controls on this equipment?  

If not, contact your wholesaler or rep.

(DO NOT START this equipment unless you fully understand the controls.)

GAS  EQUIPMENT

START-UP

GENERAL

With power and gas off.

Make certain all packing has been removed.

Tighten all electrical terminals and connections.

Check damper linkages for tightness.

Check all fans & blowers for free movement.

Check all controls for proper settings.

Remarks: 

_____________________________________________

__________________________________________________
__________________________________________________

GAS HEATING

With power and gas on.

Inlet gas pressure.

____  in. W.C. or ____ kPa

Pilot & main burner ignition.

Manifold gas pressure. ____  in. W.C. or ____ kPa

Cycle on HIGH LIMIT.

Cycle firestat and/or freezestat.

Check electronic modulation.  Set at: __________

Check mechanical modulation.  Set at: ________

Cycle and check all other controls not listed.

Check operation of remote panel.

Entering air temp. _____ 

°

F or ____ 

°

C

Discharge air temp.  (high fire) ____ 

°

F. or ____ 

°

C

External static pressure  _________ in. W.C.

Cycle by thermostat or operating control.

Summary of Contents for TUBULAR GAS FIRED PROPELLER UNIT HEATERS

Page 1: ...that these substances may cause cancer birth defects or other reproductive harm INSTALLER S RESPONSIBILITY Installer Please Note This equipment has been test fired and inspected It has been shipped f...

Page 2: ...6 Proper Clearances 5 6 Suspension of Units 5 6 Gas Piping 7 8 ELECTRICAL CONNECTIONS 9 10 11 12 13 VENTING 14 15 16 17 18 OPERATION Explanation of Controls and Operation 19 Main Burner Orifice Sched...

Page 3: ...rocedures listed on Gas Equipment Start Up Sheet located in this manual Use only the fuel for which the heater is designed see rating plate Using LP gas in a heater that requires natural gas or vice v...

Page 4: ...8 5 8 48 5 8 473 473 473 778 778 778 1235 1235 1235 F Discharge Opening Width 18 3 4 18 3 4 18 3 4 30 3 4 30 3 4 30 3 4 48 3 4 48 3 4 48 3 4 476 476 476 781 781 781 1238 1238 1238 G Depth to CL Flue 4...

Page 5: ...epair Garages In Canada installation must be in accordance with current CGA B149 Installation Codes for Gas Burning Appliances and Equipment AIR DISTRIBUTION Direct air towards areas of maximum heat l...

Page 6: ...acent materials Make certain that the lifting methods used to lift the heater and the method of suspension used in the field installation of the heater are capable of uniformly supporting the weight o...

Page 7: ...ity Gas Nominal Iron Internal Length of Pipe Feet meters Pipe Size Dia 10 20 30 40 50 60 70 80 90 100 125 150 175 200 in in 3 0 6 1 9 1 12 2 15 2 18 3 21 3 24 4 27 4 30 5 38 1 45 7 53 3 61 0 1 2 0 622...

Page 8: ...test edition National Fuel Gas Code in Canada according to CGA B149 See Tables 1 3 for correct gas piping size If gas pressure is excessive on natural gas applications install a pressure regulating va...

Page 9: ...n cause severe personal injury or death Standard units are shipped for use on 115 volt 60 hertz single phase electric power The motor name plate and electrical rating of the transformer should be chec...

Page 10: ...Units Equipped with Hot Surface Pilot Single Stage 100 400 Unit Sizes with Natural Gas and Propane LP Gas Figure 5d Primary HWSV9540 SV9640 Hot Surface Ignition Gas Controls Figure 5e Alternate HWSV95...

Page 11: ...11 ELECTRICAL CONNECTIONS continued Figure 5f Tubular Units Equipped with S8600 Single Stage Ignition Optional for Tubular 100 400 Unit Sizes with Natural Gas and Propane LP Gas...

Page 12: ...12 ELECTRICAL CONNECTIONS continued Figure 5g Tubular 100 400 Unit Sizes with Optional 2 Stage Ignition...

Page 13: ...s in areas under negative pressure due to large exhaust fans or air conditioning When required a flue vent fan should be installed in accordance with the instructions included with the fan 10 Vent con...

Page 14: ...hall terminate at least four feet 1 2m below four feet 1 2m horizontal from or one foot 0 3m above any door window or gravity vent air inlet into the building The vent terminal must be at least 12 inc...

Page 15: ...l codes with current CGA B149 1 Installation Codes for Natural Gas Burning Appliances and Equipment or CGA B149 2 Installation Codes for Propane Gas Burning Appliances and Equipment 2 Any reference to...

Page 16: ...16 Figure 8A Figure 8B VENTING continued...

Page 17: ...17 VENTING continued Figure 9A Figure 9B...

Page 18: ...wall thermostat supplied optionally is a temperature sensitive switch which operates the vent system and the ignition system to control the temperature of the space being heated It must be mounted on...

Page 19: ...unit heaters must be orificed to 90 of the normal altitude rating and be so marked in accordance with CSA certification Check the gas input rate as follows Refer to General Safety Information section...

Page 20: ...ssure altitude of the unit installation and the technician s name and date on the label using a permanent marker Refer to Installation Instruction section on Adjustments Gas Input Rate for adjusting t...

Page 21: ...ssure Refer to Operation Replace regulator section of combination gas valve or complete valve Check with local gas supplier for proper orifice size and replace Refer to Operation 1 Clean main burner p...

Page 22: ...ration 3 Purge air from gas line 4 Follow lighting instruction label adjacent to gas valve 5 Remove pilot orifice Clean with compressed air or solvent Do not ream 6 Refer to Operation 7 Check thermoco...

Page 23: ...cal Connections 2 Replace motor 3 Check for 24V across 1 and 3 terminals on fan relay If 24V is present jumper terminals numbered 2 and 4 If motor runs the relay is defective and must be replaced If 2...

Page 24: ...will be free from defects in material or workmanship for 1 year from the date of shipment from the factory or one and one half 1 1 2 years from the date of manufacture whichever occurs first The Manuf...

Page 25: ...the heat exchanger 5 Remove any dirt dust or other foreign matter from the burners using a wire brush and or compressed air Ensure that all parts are unobstructed Inspect and clean the pilot burner i...

Page 26: ...FICATION OF PARTS PROPELLER UNIT HEATERS Figure 13 Heat Exchanger Assembly Figure 14 Electrical Control Panel Figure 11 Propeller Parts Figure 12 Component Parts D4430 Fan Guard Fan Blade Hardware Har...

Page 27: ...er Assembly 300 400 Unit Sizes Shown HOW TO ORDER REPLACEMENT PARTS Please send the following information to your local representative if further assistance is needed contact the manufacturer s custom...

Page 28: ...and all the controls on this equipment If not contact your wholesaler or rep DO NOT START this equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off...

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