Sterling TUBULAR GAS FIRED PROPELLER UNIT HEATERS Installation Instructions And Parts List Download Page 22

22

1. Loose wire connections at gas valve or

thermostat.

2. Excessive thermostat heat anticipation.

3. Unit cycling on high limit.

4. Poor thermostat location.

5. Draft on Pilot.
6. Defective ignitor control.

1. Power ventor wheel loose.
2. Power ventor wheel dirty.
3. Power ventor wheel rubbing housing.
4. Bearings are dry.

1. Main gas valve off.
2. Pilot adjustment screw turned too low on

combination main gas valve.

3. Air in gas line.
4. Incorrect lighting procedure.

5. Dirt in pilot orifice.

6. Extremely high or low gas pressure.
7. Defective spark cable.

8. Drafts around unit.
9. Pilot valve not opening (faulty wiring).

10. Pilot element not glowing or no spark

(faulty wiring).

11. Defective gas valve.

1. Loose wiring.

2. Defective motor overload protector or

defective motor.

3. Defective fan switch.

1. Fan switch heater element improperly

wired.

2. Defective fan switch.
3. Motor protector cycling ON and OFF.

4. Motor not properly oiled.

1. Improperly wired fan control.
2. Main burners not lighting while

thermostat calls for heat.

3. Defective fan switch.

1. Incorrect gas input.
2. Heater undersized.

3. Thermostat malfunction.
4. Heater cycling on high limit .

1. Thermostat malfunction.
2. Heater runs continuously.

Table 6 - Tubular Propeller Trouble Shooting Guide (continued)

1. Tighten all electrical connections.

2. Adjust thermostat heat anticipator for

longer cycles. Refer to “Operation”.

3. Check for proper air supply across heat

exchanger.

4. Relocate thermostat. (Do not mount

thermostat on unit).

5. Eliminate drafts. Refer to “Installation”.
6. Replace ignitor.

1. Replace or tighten.
2. Clean power ventor wheel.
3. Realign power ventor wheel.
4. Oil bearings on power ventor motor.

(Refer to label on motor).

1. Open all manual gas valves.
2. Increase size of pilot flame. Refer to

“Operation”.

3. Purge air from gas line.
4. Follow lighting instruction label adjacent to

gas valve.

5. Remove pilot orifice. Clean with compressed

air or solvent. (Do not ream).

6. Refer to “Operation”.
7. Check thermocouple connection, and

replace if defective.

8. Eliminate drafts. Refer to “Installation”.
9. Inspect and correct wiring.

10. Inspect and correct ignition system wiring.

See symptoms W, X, & Y.

11. Replace gas valve.

1. Check and tighten all wiring connections per

diagrams. See “Electrical Connections”.

2. Replace motor.

3. Check for 24V across H terminals on fan time

delay switch. If 24V is present, jumper terminals
numbered 1 and 3. If motor runs, the fan switch
is defective and must be replaced. If 24V is  not
present, check wiring per diagrams.

1. Be sure fan switch heater terminals

are connected per diagrams.

2. Replace fan switch.
3. Check motor amps against motor name

plate rating, check voltage, replace fan
motor if defective.

4. Refer to label on motor.

1. Check all wiring.
2. Refer to H or N symptoms.

3. Replace fan switch.

1. Refer to “Operation”.
2. This is especially true when the heated

space is enlarged. Have the heat loss
calculated and compare to heater output
(80% of input). Your gas supplier or installer
can furnish this information. If heater is
undersized, add additional heaters.

3. Replace thermostat.
4. There should be NO ducts attached to the

front of this heater. Check air movement
through heat exchanger. Check voltage to
fan motor. Clean fan blade and heat
exchanger and oil fan motor.

1. Replace thermostat.
2. Check wiring per diagrams; Check operation

at valve. Look for short (such as staples
piercing thermostat wiring) and correct:
Replace gas valve, Refer to “Operation”.

SYMPTOMS

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

L. Rapid burner cycling.

M. Noisy power ventor.

N. Pilot will not light or will not

stay lit.

O. Fan will not run.

P. Fan motor turns on and off while

burner is operating.

Q. Fan  motor will not stop.

R. Not enough heat.

S. Too much heat.

Summary of Contents for TUBULAR GAS FIRED PROPELLER UNIT HEATERS

Page 1: ...that these substances may cause cancer birth defects or other reproductive harm INSTALLER S RESPONSIBILITY Installer Please Note This equipment has been test fired and inspected It has been shipped f...

Page 2: ...6 Proper Clearances 5 6 Suspension of Units 5 6 Gas Piping 7 8 ELECTRICAL CONNECTIONS 9 10 11 12 13 VENTING 14 15 16 17 18 OPERATION Explanation of Controls and Operation 19 Main Burner Orifice Sched...

Page 3: ...rocedures listed on Gas Equipment Start Up Sheet located in this manual Use only the fuel for which the heater is designed see rating plate Using LP gas in a heater that requires natural gas or vice v...

Page 4: ...8 5 8 48 5 8 473 473 473 778 778 778 1235 1235 1235 F Discharge Opening Width 18 3 4 18 3 4 18 3 4 30 3 4 30 3 4 30 3 4 48 3 4 48 3 4 48 3 4 476 476 476 781 781 781 1238 1238 1238 G Depth to CL Flue 4...

Page 5: ...epair Garages In Canada installation must be in accordance with current CGA B149 Installation Codes for Gas Burning Appliances and Equipment AIR DISTRIBUTION Direct air towards areas of maximum heat l...

Page 6: ...acent materials Make certain that the lifting methods used to lift the heater and the method of suspension used in the field installation of the heater are capable of uniformly supporting the weight o...

Page 7: ...ity Gas Nominal Iron Internal Length of Pipe Feet meters Pipe Size Dia 10 20 30 40 50 60 70 80 90 100 125 150 175 200 in in 3 0 6 1 9 1 12 2 15 2 18 3 21 3 24 4 27 4 30 5 38 1 45 7 53 3 61 0 1 2 0 622...

Page 8: ...test edition National Fuel Gas Code in Canada according to CGA B149 See Tables 1 3 for correct gas piping size If gas pressure is excessive on natural gas applications install a pressure regulating va...

Page 9: ...n cause severe personal injury or death Standard units are shipped for use on 115 volt 60 hertz single phase electric power The motor name plate and electrical rating of the transformer should be chec...

Page 10: ...Units Equipped with Hot Surface Pilot Single Stage 100 400 Unit Sizes with Natural Gas and Propane LP Gas Figure 5d Primary HWSV9540 SV9640 Hot Surface Ignition Gas Controls Figure 5e Alternate HWSV95...

Page 11: ...11 ELECTRICAL CONNECTIONS continued Figure 5f Tubular Units Equipped with S8600 Single Stage Ignition Optional for Tubular 100 400 Unit Sizes with Natural Gas and Propane LP Gas...

Page 12: ...12 ELECTRICAL CONNECTIONS continued Figure 5g Tubular 100 400 Unit Sizes with Optional 2 Stage Ignition...

Page 13: ...s in areas under negative pressure due to large exhaust fans or air conditioning When required a flue vent fan should be installed in accordance with the instructions included with the fan 10 Vent con...

Page 14: ...hall terminate at least four feet 1 2m below four feet 1 2m horizontal from or one foot 0 3m above any door window or gravity vent air inlet into the building The vent terminal must be at least 12 inc...

Page 15: ...l codes with current CGA B149 1 Installation Codes for Natural Gas Burning Appliances and Equipment or CGA B149 2 Installation Codes for Propane Gas Burning Appliances and Equipment 2 Any reference to...

Page 16: ...16 Figure 8A Figure 8B VENTING continued...

Page 17: ...17 VENTING continued Figure 9A Figure 9B...

Page 18: ...wall thermostat supplied optionally is a temperature sensitive switch which operates the vent system and the ignition system to control the temperature of the space being heated It must be mounted on...

Page 19: ...unit heaters must be orificed to 90 of the normal altitude rating and be so marked in accordance with CSA certification Check the gas input rate as follows Refer to General Safety Information section...

Page 20: ...ssure altitude of the unit installation and the technician s name and date on the label using a permanent marker Refer to Installation Instruction section on Adjustments Gas Input Rate for adjusting t...

Page 21: ...ssure Refer to Operation Replace regulator section of combination gas valve or complete valve Check with local gas supplier for proper orifice size and replace Refer to Operation 1 Clean main burner p...

Page 22: ...ration 3 Purge air from gas line 4 Follow lighting instruction label adjacent to gas valve 5 Remove pilot orifice Clean with compressed air or solvent Do not ream 6 Refer to Operation 7 Check thermoco...

Page 23: ...cal Connections 2 Replace motor 3 Check for 24V across 1 and 3 terminals on fan relay If 24V is present jumper terminals numbered 2 and 4 If motor runs the relay is defective and must be replaced If 2...

Page 24: ...will be free from defects in material or workmanship for 1 year from the date of shipment from the factory or one and one half 1 1 2 years from the date of manufacture whichever occurs first The Manuf...

Page 25: ...the heat exchanger 5 Remove any dirt dust or other foreign matter from the burners using a wire brush and or compressed air Ensure that all parts are unobstructed Inspect and clean the pilot burner i...

Page 26: ...FICATION OF PARTS PROPELLER UNIT HEATERS Figure 13 Heat Exchanger Assembly Figure 14 Electrical Control Panel Figure 11 Propeller Parts Figure 12 Component Parts D4430 Fan Guard Fan Blade Hardware Har...

Page 27: ...er Assembly 300 400 Unit Sizes Shown HOW TO ORDER REPLACEMENT PARTS Please send the following information to your local representative if further assistance is needed contact the manufacturer s custom...

Page 28: ...and all the controls on this equipment If not contact your wholesaler or rep DO NOT START this equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off...

Reviews: