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Mission Statement

Medicare Colgate Ltd continuously strives to meet the needs 

of our customers by providing  the latest technology in 

pasteurisation equipment and consumables.

We aim to create value and make a difference.

We aim to remain the best in our field.

We aim to give more than expected.

We aim to deliver the highest level of service.

We aim to give commitment to quality.

Issue 5 4/12/2019

2

Summary of Contents for S180

Page 1: ...Operating Manual for S180 Pasteuriser Serial No This Manuals belongs to ...

Page 2: ... providing the latest technology in pasteurisation equipment and consumables We aim to create value and make a difference We aim to remain the best in our field We aim to give more than expected We aim to deliver the highest level of service We aim to give commitment to quality Issue 5 4 12 2019 2 ...

Page 3: ...r Operation Home Screen Page 16 Pasteuriser Operation Screen Icons Page 17 Pasteuriser Operation Bottle Probe Position Page 18 SD Card Overview Page 19 22 Pasteuriser Operating Sequence Page 23 29 Data logger Operation Page 30 37 Engineer Fault finding Page 38 Alarm reset instructions Page 39 Cleaning Instructions Page 40 41 Breakdown Form Page 42 Pasteuriser sequence of events Page 43 Graph Issue...

Page 4: ...Please Add Specification Issue 5 4 12 2019 4 ...

Page 5: ...ximately 50minutes Tolerance 0 5 C PLEASE NOTE Cycles 1 2 Have been set up for Breast Milk and are identical The cooling time is based on the incoming cold water temperature not exceeding 20 C and ambient room temperature not exceeding 25 C The pasteuriser program is based on incoming hot water temperature not exceeding 55C If temperatures exceed optimum settings cycles times can be slower tempera...

Page 6: ...ures will interfere with the optimum running of the pasteuriser Always ensure that the content of the probe bottle matches the temperature of the bottles to be pasteurised to get accurate results Only use waterproof labels suitable for prolonged exposure to hot cold water If labels comes off this can damage the pasteuriser Please dry pasteuriser chamber after last cycle of the day Issue 5 4 12 201...

Page 7: ... card without being prompted by onscreen display X For any changes to the pasteuriser factory setting please contact Sterifeed or your local Sterifeed distributor X Do not pasteurise frozen milk as the milk may not receive the required treatment When in doubt decant the milk to check for ice Issue 5 4 12 2019 7 Do s Dont s ...

Page 8: ...for 130ml bottles fitted with foil seals as the bottles are totally submerged during heating cooling It accommodates 144 x 130ml bottles 50ml Basket this basket is only suitable for foil seal bottles and accommodates 192 x 50ml bottles 100ml Basket this is a single storey basket and accommodates 36 x 100ml bottles Special Baskets we can provide tailor made baskets for customers who wish to use dif...

Page 9: ...Combination Basket for 130ml 250ml 130ml Double Storey Basket 50ml Double Storey Basket Issue 5 4 12 2019 9 Basket Options ...

Page 10: ...the bottle when removing the tamper evident foil seal The Safety seal method now answers many doctors apprehension regarding the professional handling of pasteurised breast milk There is no additional operational cost only a marginal increase in the cost of containers There is a one off capital cost for the Sterifeed Induction sealer Sterifeed Foil Seal Bottles Issue 5 4 12 2019 10 ...

Page 11: ...250ml 130ml 100ml 50ml Issue 5 4 12 2019 11 BOTTLE CHOICES Induction Sealer ...

Page 12: ...BOTTLE CHOICES 250ml 130ml 100ml 50ml Issue 5 4 12 2019 12 Pasteuriser Bottles ...

Page 13: ...th foil seals can be used If other bottles are used please ensure that the bottles have been tested with a leak tester to ensure no tank water can penetrate into the bottle Potential Hazard Any change in bottle height will requires a water level adjustment and need to be carried out by an engineer Bottle Specification for Pasteuriser Issue 5 4 12 2019 13 ...

Page 14: ...iscarded as per data protection act It is very important that the correct labels are used as many labels classified as waterproof are designed for water exposure but not for water immersion for any length of time during heating and cooling conditions Using the wrong labels can obstruct the pasteuriser drain result in a malfunction Recommend Label Printer ZEBRA DESK TOP PRINTER GK420T Issue 5 4 12 ...

Page 15: ...HOME SCREEN Issue 5 4 12 2019 15 Pasteuriser Operation ...

Page 16: ...SCREEN ICONS Alarm Issue 5 4 12 2019 16 Pasteuriser Operation Settings Password for settings page Start Cycle number Bottle warmer SD Card Cancel Ok ...

Page 17: ...Bottle Probe Position Issue 5 4 12 2019 17 Pasteuriser Operation ...

Page 18: ...een activated Make sure the SD card is fully inserted into the slot SD card must not be removed unless the screen message advises you to do so Only use Sterifeed pre formatted SD cards on the Pasteuriser 2 Spare SD cards are supplied with the Pasteuriser new ones to be purchased from Medicare Colgate Ltd ...

Page 19: ...ard into the pasteuriser SD card slot Important Do not remove SD Card until prompted at end of cycle Press Play then press on the basket you will be using Pasteuriser will not operate without lid closed and SD card in slot Bath will now fill and Warm up Issue 5 4 12 2019 19 Pasteuriser Operating Sequence ...

Page 20: ... the bath has reached pasteurisation temperature the buzzer will sound The screen display will show Place probe into probe bottle and place basket with bottles into water bath Open Lid Position probe into the probe bottle and then place basket into bath Ensure probe is not touching any part of the bottle and positioned centrally Pasteuriser Operating Sequence Issue 5 4 12 2019 20 ...

Page 21: ...ng the automatic cycle Do not open the lid during pasteurisation otherwise machine will fault and ALARM Screen will ask for SD card to be removed during alarm After the bottles have been heated the pasteuriser will drain out the hot water and will refill with cold water The chiller will start as soon as the cold water enters the tank Issue 5 4 12 2019 21 Pasteuriser Operating Sequence ...

Page 22: ... incoming cold water temperature ideally below 20degrees C and ambient room temperature no higher than 25 degrees C After chilling the buzzer will sound to indicate end of the complete cycle The display will show Cycle ended remove SD card Open Lid remove probe and then remove baskets Remove SD card now ready for analysis of run Issue 5 4 12 2019 22 Pasteuriser Operating Sequence ...

Page 23: ...select close top right hand of window Select Unitronic SD card suite from your screen select SD card manager This window will be displayed Note When first using SD Managerif you see that the import SD Folder icon is greyed out as shown above you must first create a SD date project folder on your computer using the New icon Complete your file name in the window and select OK Once this folder has be...

Page 24: ...ive Are you sure you want to continue This will delete all data on the SD after it has been saved to avoid lots of data being Stored on the SD card this is optional and you can choose either to delete or not The SD has got a memory of 4 GB Select yes or no Next screen display is export to excel screen close this screen as this is not required Go back to the SD card manager On the following screen ...

Page 25: ...he selected file name you chose previously Select DT Select DT1 Select Sterifeed file Highlight the columns named time and column 2 from line 0 down to the end of the data Right click mouse button Select Copy Data only Issue 5 4 12 2019 25 Data Logger Operation ...

Page 26: ...Paste on the time column You will see the results worked out for you at the top of the data sheet Then go back to the SD Card Manager and select the Trends folder Select Trends 1 Double click on Trend 1 to display the graph Issue 5 4 12 2019 26 Data Logger Operation ...

Page 27: ...Change the Samples in page to 250 Select the show image export dialog Issue 5 4 12 2019 27 Data Logger Operation ...

Page 28: ...on the part of the sheet that has no data on it Right click on the mouse and select paste Now the graph will be displayed on the data sheet To Save the data click on File then click on Save As Choose name for the cycle and save it in your Designated folder Issue 5 4 12 2019 28 Data Logger Operation ...

Page 29: ...Data Logger Operation LIST VIEW GRAPH VIEW Issue 5 4 12 2019 29 Data Logger Operation ...

Page 30: ...Check incoming cold water is below 25 c Pump Overload The Pump overload F4 or F5 has tripped Check the circuit to establish whether the pump has failed if there is a loose connection or the overload is faulty Low Gas Pressure The refrigeration circuit may have lost refrigerant A refrigeration engineer will be required to diagnose this fault using the instructions in the Water Refrigeration System ...

Page 31: ... using the instructions in the Water Refrigeration System Section of the maintenance manual Overflow Fault The bath has filled to the overflow level Check that the water inlet valves are not leaking Check water levels Check water displacement of bottles has not pushed the water level over the overflow level Check the gap between the high level overflow level is not less than 20mm Level Sensor Faul...

Page 32: ...mperature probes is faulty Replace the probe Water Level High in Chill Water level has risen in the cooling cycle Check the neck level has not moved If it has moved the inlet solenoid valve has failed If the cold water supply pressure is very high it could be overfilling before the solenoid valve is able to shut off in time Partially close the cold water inlet tap supplying the unit Try to run a c...

Page 33: ...creasing as ambient temperature has changed or feed is thicker Check calibration of the pasteurisation probe to the pasteurizer Not Chilling below 4 c Check water levels If feed is thicker chill time will need extending in the settings See cycle setup of the Maintenance Manual Check bottle probe is not damaged Check calibration of the pasteurisation probe to the pasteuriser being used Issue 5 4 12...

Page 34: ...y the hospital s drainage system the max drain time might need increasing S180 Not Heating up Perform heater reset as per Maintenance section of this manual No Fill Fault The bath has failed to reach the correct level in time Check that the water supply is turned on Check levels are set correct Check inlet filters on the solenoid valves are not blocked Power Loss Fault The power supply to the past...

Page 35: ...slot If not already in Press SD button on main menu screen Bottom right hand corner Press the green button on top left corner and hold for about three seconds until remove SD cardscreen is displayed Remove SD card Switch unit off for 5 minutes then turn back on If it doesn t display remove SD card remove the SD card and press the plc reboot button which is on the same screen Top right hand corner ...

Page 36: ... loss and when the fault is cleared it returns to main menu What to do Put SD card in to slot If not already in Press SD button on main menu screen Bottom right hand corner Press the green button on top left corner and hold for about three seconds until remove SD cardscreen is displayed Remove SD card Switch unit off for 5 minutes then turn back on Issue 5 4 12 2019 36 Engineer Fault Finding ...

Page 37: ...ompted by the machine What to do Put SD card in to slot Press SD button on the main menu screen Bottom right hand corner Press the green button on top left corner and hold for about three seconds until remove SD card screen is displayed Remove SD card Switch unit off for 5 minutes then turn back on Issue 5 4 12 2019 37 Engineer Fault Finding ...

Page 38: ...glass button again 4 Then press the ACK button to acknowledge the fault 5 Press ESC and this will take you to the previous page 6 The fault will clear as long as the problem has been solved If it is still alarming the reset button will need to be pressed This should clear the fault and you can return to the main screen By pressing ESC and then the home button ...

Page 39: ... fluid or a TGA hospital grade disinfectant decontaminant cleaner If the pasteuriser has not been used for longer than 48 hours we recommend to use alcohol wipes and dry thoroughly afterwards Do not use any harsh chemicals If the machine has been moved during cleaning please ensure when machine is placed back into position that there is a minimum of 200mm space around the machine No liquid to come...

Page 40: ... Please add breakdown form Breakdown report form Issue 5 4 12 2019 40 ...

Page 41: ... Please add breakdown form Breakdown report form Issue 5 4 12 2019 41 ...

Page 42: ...Please add sequences of events chart Contact Us ...

Page 43: ...Contact Us Please add Graph ...

Page 44: ...Medicare Colgate Ltd Post Cross Business Park Cullompton EX15 2BB UK Tel 0044 0 1884 266 666 Fax 0044 0 1884 266 333 E mail info sterifeed com Contact Us ...

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