Stephill DSE 6110 MK3 User & Fault Finding Manual Download Page 13

Stephill Generators SSDP30-70 - DSE 6110 Fault Finding Guide

Issue 3

1)  Unplug all load connected to the generator outputs.

2)  Check the engine oil level.

3)  Check the water/coolant level - 

4)  Check the fuel level.

5)  Check the battery voltage.

At standstill the battery voltage should be around 12.4 to 12.6V DC. 

6)  Check fuel pump operation

 - if applicable.

Generator Not Starting

Use the "Generator Not Starting" flow chart found in this guide.

Generator Running

Fig.1

Generator Stops/Shuts down

Caution hot steam can burn!

This value should 
be between 

230 - 

235V AC

This value should 
be between 

398 - 

404V AC

If the generator stops/shuts down then this would usually because the DSE 6110 MK3 control module has 
detected a fault condition and has issued a 

Shutdown Alarm

 to stop the generator. The DSE 6110 MK3 control 

module will display an 

Alarm

 page to indicate an active alarm(s).

This basic fault finding guide has been complied to assist with the operation on Stephill Generators that use a DSE 6110 
Mk3 control module.

STEPHILL GENERATORS LTD STRESS THAT THE ULTIMATE RESPONSIBILTY FOR THE SAFE USE OF THE GENERATOR 

RESTS WITH THE USER.

Recommended Checks Before Attempting Any Fault Finding

Before starting the generator or attempting any fault finding, ensure the following aspects of the generator are checked.

Trying to start a generator with load applied, can result with a "Fail to Start" warning as well as draining the 
battery and possible damage to the main alternator.

The frequency should be between 

52.0 - 53.0Hz

The typical values shown in Fig.1 above would indicate that the engine and alternator are operating correctly 
while no load is applied to the generator.

Fig.1 below is a typical 

Status

 screen while the generator is running with no-load. 

Note

 that no Amps or kW will be displayed with no-load.

Press and hold the "Fuel Pump Prime" button on the control panel (refer to user handbook) listen for the fuel pump 
operating inside the generator canopy.

Once you have carried out the checks above and the engine has started, generator is running, you can then check 
the AC output values from the generator using the DSE 6110 MK3 module.

400V 

Generator Available 

L - N 

0 A 

0 kW 

- - - - pf 

L - L 

230V 

52.6 Hz 

JD/03/20

13

Summary of Contents for DSE 6110 MK3

Page 1: ...Issue 3 June 2020 SSDP30 70 Range DSE 6110 MK3 Control Module User Fault Finding Guide...

Page 2: ...e Load Applied is Balanced and the Total Load How to Check the Generator Frequency How to Check the Engine Instruments Engine Speed Engine Oil Pressure Engine Coolant Temperature Engine Battery Voltag...

Page 3: ...f the DSE6110 MK3 module as configured on Stephill Generators and to gain access to the information available It has been produced as a How to guide Once the 12V supply has been connected to the modul...

Page 4: ...on removal of the start signal the generator will stop It is possible to scroll to display the different pages of information by repeatedly operating the Next and Previous page buttons Once selected t...

Page 5: ...is displayed on the screen Fig 2 then this indicates that the generator cannot be started due to an active Shutdown on the module Once you have issued a start request and the generator has started and...

Page 6: ...ven balanced as possible will eliminate nuisance Over Current or Over Under Voltage shutdown alarms If the page automatically scrolls to another press either of the Instrument Scroll buttons until you...

Page 7: ...buttons until across the top of the screen it reads Generator Then press one of the Instrument Scroll buttons until Generator Load is displayed at the top of the screen Fig 9 Standby kW Is the maximum...

Page 8: ...nerator Frequency is displayed at the top of the screen page Fig 11 The typical no load frequency should be between 52 0 and 53 0 Hz If at no load the frequency is as low as 51 5 Hz then it would be a...

Page 9: ...running or at standstill you will see one of two screens showing the current fuel level Fig 18 Fig 19 shows no registered fuel level this is the fuel level screen when the generator is at standstill n...

Page 10: ...Instrument Scroll buttons until Service Hours is displayed at the top of the screen page Fig 21 The Service Hours Alarm screen is a count down timer when the timer reaches zero hours a Warning Alarm...

Page 11: ...t to change with module updates To view the Event Log use the Next or Previous buttons until at the top of the screen it reads Event Log Fig 23 press one of either the Instrument Scroll buttons to vie...

Page 12: ...hutdown Common Fault Conditions Emergency Stop shutdown Low Oil Pressure shutdown Oil Pressure Sender Sender Fault shutdown Fail To Stop High Engine Temperature shutdown Coolant Level shutdown Charge...

Page 13: ...module STEPHILL GENERATORS LTD STRESS THAT THE ULTIMATE RESPONSIBILTY FOR THE SAFE USE OF THE GENERATOR RESTS WITH THE USER Recommended Checks Before Attempting Any Fault Finding Before starting the g...

Page 14: ...reen on the DSE 6110 module user guide page 4 Start the generator and check that all the voltages displayed are correct If there is an large imbalance of voltages then check the following The module d...

Page 15: ...rap filter It maybe also worth checking the air filter s are in good condition replace is necessary If the above fails to raise or rectify the issue it may be worth checking the engine for possible ma...

Page 16: ...rest Emergency Stop Shutdown Common Fault Conditions Below is a general guide for the most common fault conditions on a Stephill Generator using a DSE 6110 Mk3 control module Checks Tests Check wirin...

Page 17: ...agnetic connection behind the hardwire door and control box Check wiring from the switch to the DSE 6110 wire No 46 Check switch operation Open from ground to fault Check all MCCB MCB s are in the ON...

Page 18: ...k Fuel pump operational press and hold the prime button if applicable 12V present between wires 51 1 on the fuel pump plug when the prime button is pressed Replace 12V fuel lift pump Yes Disconnect th...

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