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Periodic maintenance/lubrication
NOTE :
●
For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals.
●
For vehicles equipped with an odometer or an hour meter, follow the km(mi) or hours maintenance
intervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month
maintenance intervals should be followed.
●
Items marked with an asterisk should be performed by a dealer as they require special tools, data and
technical skills.
ITEM
ROUTINE
Whichever
Comes first
→
INTIAL
EVERY
month
1
3
6
6
12
Km
(mi)
320
(200)
1,200
(750)
2,400
(1,500)
2,400
(1,500)
4,800
(3,000)
hours
20
75
150
150
300
Valves*
●
Check vale clearance.
●
Adjust if necessary.
○
○
○
○
Cooling system
●
Check coolant leakage.
●
Repair if necessary.
●
Replace coolant every 24 months.
○
○
○
○
○
Spark plug
●
Check condition.
●
Adjust gap and clean.
○
○
○
○
○
Air filter elements
(engine and air intake duct)
●
Clean.
●
Replace if necessary.
Every 20-40 hours
(More often in wet or dusty areas.)
Carburetor*
●
Check idle speed/starter operation.
●
Adjust if necessary.
○
○
○
○
Crankcase breather system*
●
Check breather hose for cracks or damage.
●
Replace if necessary.
○
○
○
Exhaust system*
●
Check for leakage.
●
Tighten if necessary.
●
Replace gasket(s) if necessary.
○
○
○
Spark arrester
●
Clean.
○
○
○
Fuel line*
●
Check fuel hose for cracks or damage..
●
Replace if necessary.
○
○
○
Engine oil
●
Replace (warm engine before draining) .
○
○
○
○
Engine oil filter cartridge
●
Replace.
○
○
○
Final gear oil
●
Check oil level/oil leakage.
●
Replace.
○
○
Differential gear oil
Summary of Contents for UTV800
Page 1: ...UTV800 4 4ES OWNER S MANUAL ...
Page 10: ... 9 Valve Adjustment 126 Gearbox Oil 128 MAINTENANCE CHART 130 SPECIFICATIONS 134 ...
Page 20: ... 19 LOCATION OF THE WARNING AND SPECIFICATION LABELS ...
Page 21: ......
Page 23: ... 21 2 3 ...
Page 24: ......
Page 25: ... 22 5 6 4 ...
Page 26: ... 23 7 8 9 ...
Page 38: ... 35 Indicators Display ...
Page 66: ......