Stellar
®
96-10-24 Shuttle Owner’s Manual | Page iii
Table of Contents
Introduction ............................................................................................................................................iv
Hooklift Nomenclature .......................................................................................................................... v
Serial Tag Location .................................................................................................................................vi
Model 96-10-24 Shuttle Specifications ................................................................................................. 1
Acceptable Subframe Dimensions - Model 96-10-24 ........................................................................ 2
Installer Notice ..................................................................................................................................... 3
Torque Data Chart .............................................................................................................................. 4
Installation Note................................................................................................................................... 5
Step 1: Set the hooklift onto the truck frame. ..................................................................................... 5
Step 2: Bolt tie-down castings to mounting plates. ............................................................................ 6
Step 3: Drill mounting holes into frame rail. ......................................................................................... 7
Step 4: Bolt tie-down castings to truck frame. .................................................................................... 7
Step 5: Install bumper. ............................................................................................................................ 8
Step 6: Install tarper tower (If applicable). .......................................................................................... 8
Step 7: Install hydraulic reservoir and valve bank. ............................................................................. 8
Reservoir Assembly (Cable Controls) - PN 87078 ............................................................................. 9
Reservoir Assembly (Air Controls) - PN 87081 ................................................................................. 10
Valve Bank Parts Drawing ................................................................................................................... 11
Step 8: Install PTO and pump. ............................................................................................................. 12
Face Seal/O-Ring Size Chart ............................................................................................................... 13
Step 9: Route hydraulic hoses. ............................................................................................................ 13
Hose Kit - PN 81916 ............................................................................................................................ 14
Power Beyond VDM8 Valve ............................................................................................................. 15
Step 10: Route Electrical Components .............................................................................................. 16
Step 11: Install cab and PTO controls. ............................................................................................... 17
Cable Controls .................................................................................................................................. 17
Air Controls ......................................................................................................................................... 18
Optional - Controller Pedestal Reinforcement .............................................................................. 19
Step 13: Install Hoist Up Alarm - PN 83115 .......................................................................................... 21
Step 14: Apply Decals .......................................................................................................................... 22
Step 15: Fill reservoir and activate hydraulic flow. ........................................................................... 23
Step 16: Operate hooklift. ................................................................................................................... 23
Base Assembly - PN 81876 ................................................................................................................... 25
Dump Assembly - PN 81873 ................................................................................................................. 26
Secondary Assembly - PN 81869 ........................................................................................................ 27
Tilt Assembly 54” Hook Height - PN 79418 .......................................................................................... 28
Tilt Assembly 61.75” Hook Height - PN 83048 ..................................................................................... 29
Main Cylinder - PN 25244 .................................................................................................................... 30
Tilt Cylinder - PN 23159 ......................................................................................................................... 31
