STEIN 300 916 001 Operating Instructions Manual Download Page 1

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STEIN300_Umsetzer_04_GB.doc / 03.2020

Transfer Unit 90° (U90)

300 916 001

PB160

–

200 / UB160 - 400

300 917 001

PB200

–

400 / UB to 400

300 918 001

PB200

–

400 / UB >400

300 939 001

PB160

–

200 / UB >400

Transfer Unit 180° (U180K)

300 921 001

PB160

–

200 / UB160

–

400

300 922 001

≤

200

–

280 / UB160

–

400

300 923 001

PB160

–

200 / UB >400

300 924 001

PB200

–

280 / UB >400

Transfer Unit 180° (U180G)

300 925 001

PB280

–

400 / UB to 400

300 948 001

PB280

–

400 / UB >400

Transfer Unit 1 ½ -fold

STEIN Workpiece Transport System

Operating instructions

Attention all installation, operating and maintenance personnel -

always keep these instructions by the transfer unit!

Summary of Contents for 300 916 001

Page 1: ...0K 300 921 001 PB160 200 UB160 400 300 922 001 PB 200 280 UB160 400 300 923 001 PB160 200 UB 400 300 924 001 PB200 280 UB 400 Transfer Unit 180 U180G 300 925 001 PB280 400 UB to 400 300 948 001 PB280...

Page 2: ...German These documents may not be altered distributed reproduced or transferred to third par ties without the prior written permission of STEIN Automation STEIN Automation GmbH Co KG Carl Haag Stra e...

Page 3: ...23 5 7 Connecting the stoppers 24 5 8 Installing safety equipment 24 6 Initial operation 24 7 Transfer unit operation 25 8 Faults 27 8 1 Troubleshooting problems 27 9 Cleaning inspection maintenance...

Page 4: ...carrier BE Conveyor Fig Figure PB Workpiece carrier width UB Transfer width i This sign indicates information that will allow the transfer unit to be used more effectively and more economically 1 1 Ex...

Page 5: ...ust be worn Wear your personal safety clothing Safety footwear hard hat goggles and safety gloves Environmental protection This sign indicates warnings that will help to avoid harming the environment...

Page 6: ...piece Transport System the transfer unit 90 180 ena bles the replacement of grid free and rectangular WTs e g 160x400 between convey ors diversion from the WT 90 to the transverse section transfer fro...

Page 7: ...00 921 001 PB160 200 UB160 400 Transfer unit 180 U180K 300 922 001 PB 200 280 UB160 400 Transfer unit 180 U180K 300 923 001 PB160 200 UB 400 Transfer unit 180 U180K 300 924 001 PB200 280 UB 400 Transf...

Page 8: ...fixed Drive set for U90 300 963 001 AC WEG motor hanging Drive set for U90 300 967 001 AC WEG motor fixed Drive set for U90 300 965 001 EC WEG motor hanging Drive set for U90 U180 300 969 001 EC WEG m...

Page 9: ...s In order for claims for damages caused in transit to be accepted follow this procedure Inform the freight company Draw up a damage report giving the following details Name and address of recipient I...

Page 10: ...uthorised personnel who have been trained by STEIN Automation Only genuine spare parts from STEIN Automation may be used when carrying out repairs to the transfer units 3 2 Appropriate use and liabili...

Page 11: ...to transport products or workpieces with the transfer unit other than those ap proved to transport parts without workpiece carriers This can lead to unforeseeable operating conditions and related dang...

Page 12: ...result WARNING Crushing due to Jamming occurring between the components of the transfer unit that move line arly Jamming occurring between the WT and the guide track or rails Getting drawn in or cloth...

Page 13: ...3 Put up warning signs to prevent the system being started up while installation and repair work is being done 4 Remove all workpiece carriers from the affected transfer unit 5 Carry out the work in a...

Page 14: ...ective plates are delivered not fitted to the unit i The following accessories are not part of the normal scope of delivery Control system STEIN Automation option Stopper and stop parts STEIN Automati...

Page 15: ...90 transfer unit is fitted between the guide profiles of the conveyor Transfer unit 180o The transfer unit 180 moves the workpiece carrier to a section that runs parallel to the original direction of...

Page 16: ...ion Fig 4 2 WT orientation with Transfer unit 90 i Please note The orientation of the WT is changed by means of the transfer i The outside of the workpiece becomes the inside after the 180 change of d...

Page 17: ...fting device 5 Drive motor example variant 6 Driving belt Transfer unit 180 The transfer unit 180 places the WT onto a parallel running section The transfer unit 180 comes in two models i Transfer uni...

Page 18: ...ate 4 Guide 5 Cover plate 6 Cover The transfer unit U180G consists of two 90 transfer units and additionally a WT guide between the two conveyors Fig 4 7 Transfer unit U180G Fig 4 8 Transfer unit U180...

Page 19: ...hining stations that generate shavings for example drilling or thread cutting machinery covers should be installed to prevent shavings or coolant from getting into the transfer unit or the drive motor...

Page 20: ...in mind that the transfer unit is very heavy Use suitable equipment such as a fork lift truck to transport and install the transfer unit Fig 5 1 Installation example Transfer unit 90 1 Compressed air...

Page 21: ...s parallel to the belt profile The slotted screws are now unlocked Guide the transfer unit from below vertically between the belt profiles Secure the transfer unit from falling with suitable aids or w...

Page 22: ...ug in systems when connecting to the power supply Please contact STEIN Automation if you have any questions CAUTION Route the connecting cable in the cable ducts provided in the STEIN transport system...

Page 23: ...stem ATTENTION Observe the following operating pressures Maximum operating pressure 6 bar STEIN operating pressure 4 bar i Festo GRLA 1 8 QS6 throttle check valves are used as connectors Type PUN S ho...

Page 24: ...t been cleared from the transport area Has all safety equipment been installed and is it working correctly WARNING No WTs may be on the transfer unit when the system is being switched on The transfer...

Page 25: ...al stop 7 Exterior switch Transferring a WT with the 90 transfer unit The conveyor transports the WT up to the internal stop 5 The stopper 1 stops the next WT The switch 7 is attenuated The switch 7 t...

Page 26: ...enuated The switch 7 triggers the lifting movement of the transfer unit via the Stein control ler If the WT is picked up by the transport belts the WT is transported up to the ex ternal stop The switc...

Page 27: ...wiring of the extension cable must be done by a qualified elec trician Compressed air supply fails Faulty valve Replace valve Compressed air supply cut Restore compressed air supply No lift movement...

Page 28: ...tem from its electrical power supply 2 Disconnect the Workpiece Transport System from its compressed air supply 3 Put up warning signs to prevent the system being started up while installation and rep...

Page 29: ...onnec tion so that it is firmly seated Pneumatic connection Stable connections Fit on the plug connec tion so that it is firmly seated Transfer unit overall Play operational precision Re tighten loose...

Page 30: ...30 STEIN300_Umsetzer_04_GB doc 03 2020 10 Dimension sheet Fig 10 1 Dimension sheet Transfer unit 90 Soft Move with installation kit Fig 10 2 Dimension sheet Transfer unit 90 Soft Move PB UB 400mm...

Page 31: ...STEIN300_Umsetzer_04_GB doc 03 2020 31 Fig 10 3 Dimension sheet Transfer unit 180 PB 280mm Soft Move with installation kit...

Page 32: ...32 STEIN300_Umsetzer_04_GB doc 03 2020 11 Spare parts 11 1 300 916 001 Transfer unit 90 PB160 200 UB160 400 Fig 11 1 Transfer unit 90 300 916 001 PB160 200 UB160 400...

Page 33: ...pin 3x8 DIN7343 4 S31645 Screw M4x6 3M coated DIN7380 4 S30006 Screw M5x10 galv DIN7991 1 S30572 Dowel screw M5x10 4 S31482 Countersunk screw M5x16 DIN7991 4 S31336 Screw M6x12 3M coated DIN912 4 S31...

Page 34: ...34 STEIN300_Umsetzer_04_GB doc 03 2020 11 2 300 917 001 Transfer unit 90 PB200 400 UB to 400 Fig 11 2 Transfer unit 90 300 917 001 PB200 400 UB to 400...

Page 35: ...4 S31645 Screw M4x6 3M coated DIN7380 4 S30006 Screw M5x10 galv DIN7991 1 S30572 Dowel screw M5x10 4 S31482 Countersunk screw M5x16 DIN7991 4 S31336 Screw M6x12 3M coated DIN912 4 S31322 Screw M6x14...

Page 36: ...36 STEIN300_Umsetzer_04_GB doc 03 2020 11 3 300 918 001 Transfer unit 90 PB200 400 UB 400 Fig 11 3 Transfer unit 90 300 918 001 PB200 400 UB 400...

Page 37: ...71 006 Socket 1 300 436 009 Stiffener 4 S30904 Dowel pin 3x8 DIN7343 1 S31021 Steel ball 3 4 S31645 M4x6 DIN7380 4 S30006 M5x10 DIN7991 1 S30572 Dowel screw M5x10 4 S31482 M5x16 DIN7991 4 S31336 M6x12...

Page 38: ...38 STEIN300_Umsetzer_04_GB doc 03 2020 11 4 300 939 001 Transfer unit 90 PB160 200 UB 400 Fig 11 4 Transfer unit 90 300 918 001 PB160 200 UB 400 sheet 1...

Page 39: ...STEIN300_Umsetzer_04_GB doc 03 2020 39 Fig 11 5 Transfer unit 90 300 918 001 PB160 200 UB 400 sheet 2...

Page 40: ...ener 2 689 01 0001 Edge trim kit 4 S30904 Dowel pin 3x8 DIN7343 1 S31021 Steel ball 3 4 S31645 M4x6 DIN7380 4 S30006 M5x10 DIN7991 1 S30572 Dowel screw M5x10 4 S31482 M5x16 DIN7991 4 S31336 M6x12 3M c...

Page 41: ...6 Transfer unit 90 300 931 001 Quantity Order number Description 1 300 004 035 Retaining plate 2 300 004 016 Retaining plate 2 S31287 T slotted screw 2 S30528 Screw nut M8 DIN934 2 S30516 Washer 8 4x...

Page 42: ...42 STEIN300_Umsetzer_04_GB doc 03 2020 11 6 300 921 001 Transfer unit 180 PB160 200 UB160 400 Fig 11 7 Transfer unit 180 300 921 001 PB160 200 UB160 400 sheet 1...

Page 43: ...ve wheel 2 300 005 007 Cover angle 2 300 005 008 Side panel 2 300 005 009 Stiffener exterior 2 300 005 010 Cover 2 300 005 011 Retaining plate 2 300 005 015 Edge protector 4 300 004 004 Guide 2 300 00...

Page 44: ...4 3M coated DIN912 2 S31331 Screw M6x16 3M coated DIN916 2 S31332 Screw M6x35 3M coated DIN916 2 S30791 Screw nut M6 DIN934 2 S30724 Schnorr safety washer M6 4 S30837 Washer B 6 4 DIN125 4 S31325 Scre...

Page 45: ...STEIN300_Umsetzer_04_GB doc 03 2020 45 11 7 300 922 001 Transfer unit 180 PB 200 280 UB160 400 Fig 11 9 Transfer unit 180 300 922 001 PB 200 280 UB160 400 sheet 1...

Page 46: ...4 011 Skirt 1 300 004 012 Stiffener 2 300 004 013 Cover plate 2 300 004 014 Bearing plate 4 300 004 015 Deflector roller 1 300 004 018 Cylinder casing 1 300 004 019 Piston rod 1 300 004 020 Piston gui...

Page 47: ...DIN7343 2 S30931 Hose PUN4 blue 1 S31021 Ball d 3mm 1 S31261 KPK 15x10x18N 4 S31262 Retaining ring 50x2 DIN472 1 S31263 Ball bushing KH 1428 P 8 S31264 Groove ball bearing 698 2 Z 1 S31265 O ring 9x2...

Page 48: ...48 STEIN300_Umsetzer_04_GB doc 03 2020 11 8 300 923 001 Transfer unit 180 PB160 200 UB 400 Fig 11 11 Transfer unit 180 300 923 001 PB160 200 UB 400 sheet 1...

Page 49: ...005 006 Drive wheel 2 300 005 007 Cover angle 2 300 005 008 Side panel 2 300 005 009 Stiffener exterior 2 300 005 010 Cover 2 300 005 011 Retaining plate 2 300 005 015 Edge protector 4 300 004 004 Gu...

Page 50: ...322 ISK screw M6x14 3M coated DIN912 2 S31331 Screw M6x16 3M coated DIN916 2 S31332 Screw M6x35 3M coated DIN916 2 S30791 Screw nut M6 DIN934 2 S30724 Schnorr safety washer M6 4 S30837 Washer B 6 4 DI...

Page 51: ...STEIN300_Umsetzer_04_GB doc 03 2020 51 11 9 300 924 001 Transfer unit 180 PB200 280 UB 400 Fig11 13 Transfer unit 180 300 924 001 PB200 280 UB 400 sheet 1...

Page 52: ...300 005 006 Drive wheel 2 300 005 007 Cover angle 2 300 005 008 Side panel 2 300 005 009 Stiffener exterior 2 300 005 010 Cover 2 300 005 011 Retaining plate 2 300 005 015 Edge protector 4 300 004 004...

Page 53: ...ISK screw M6x14 3M coated DIN912 2 S31331 Screw M6x16 3M coated DIN916 2 S31332 Screw M6x35 3M coated DIN916 2 S30791 Screw nut M6 DIN934 2 S30724 Schnorr safety washer M6 4 S30837 Washer B 6 4 DIN125...

Page 54: ...3 2020 11 10 300 925 001 Transfer unit 180 PB280 400 UB to 400 Fig 11 15 Transfer unit 180 300 925 001 PB280 400 UB to 400 Quantity Order number Description 2 300 917 001 Transfer unit U90 PB200 400 U...

Page 55: ...2020 55 11 11 300 948 001 Transfer unit 180 PB280 400 UB 400 Fig 11 16 Transfer unit 180 300 948 001 PB280 400 UB 400 sheet 1 Quantity Order number Description 2 300 918 001 Transfer unit U90 PB200 40...

Page 56: ...56 STEIN300_Umsetzer_04_GB doc 03 2020 11 12 300 919 001 Transfer unit 90 1 fold for Wafer carrier Fig 11 17 Transfer unit 90 1 fold for Wafer carrier 300 919 001...

Page 57: ...01 0012 Retaining plate 1 621 01 0013 Joining plate 1 621 01 0014 Cover 2 621 01 0015 Bearing block 1 621 01 0016 Stiffening shaft 4 621 01 0017 Stiffener 1 621 01 0019 Stiffening plate 1 621 01 0020...

Page 58: ...58 STEIN300_Umsetzer_04_GB doc 03 2020 11 13 300 920 001 Transfer unit 90 1 fold Fig 11 18 Transfer unit 90 1 fold 300 920 001...

Page 59: ...te 1 300 920 013 Cover plate centre 1 300 920 014 Cover plate 1 621 01 0013 Joining plate 2 621 01 0015 Bearing block 1 621 01 0016 Stiffening shaft 1 621 01 0019 Stiffening plate 1 621 01 0020 Bolt 1...

Page 60: ...60 STEIN300_Umsetzer_04_GB doc 03 2020 11 14 930 191 001 Transfer unit 90 with 4G read head right Fig 11 19 Transfer unit 90 with 4G read head right 930 191 001...

Page 61: ...STEIN300_Umsetzer_04_GB doc 03 2020 61 Fig 11 20 Transfer unit 90 with 4G read head right 930 191 001...

Page 62: ...plate 1 930 190 001 Skirt 1 S31021 Ball d 3mm 4 S30904 Dowel pin 3x8 DIN7343 4 S31645 M4x6 3M coated DIN7380 4 S30006 M5x10 DIN7991 1 S30572 Dowel screw M5x10 4 S31482 M5x16 DIN7991 4 S31336 M6x12 3M...

Page 63: ...STEIN300_Umsetzer_04_GB doc 03 2020 63 11 15 930 187 001 Transfer unit 90 with 4G read head left Fig 11 21 Transfer unit 90 with 4G read head left 930 187 001...

Page 64: ...64 STEIN300_Umsetzer_04_GB doc 03 2020 Fig 11 22 Transfer unit 90 with 4G read head left 930 187 001...

Page 65: ...300 958 008 Retaining plate 1 930 188 001 Skirt 1 S31021 Ball d 3mm 4 S30904 Dowel pin 3x8 DIN7343 4 S31645 M4x6 DIN7380 4 S30006 M5x10 DIN7991 1 S30572 Dowel screw M5x10 4 S31482 M5x16 DIN7991 4 S31...

Page 66: ...66 STEIN300_Umsetzer_04_GB doc 03 2020 11 16 930 146 001 Transfer unit 90 with 4G read head right HGL valve Fig 11 23 Transfer unit 90 with 4G read head right with HGL valve 930 146 001...

Page 67: ...STEIN300_Umsetzer_04_GB doc 03 2020 67 Fig 11 24 Transfer unit 90 with 4G read head right with HGL valve 930 146 001...

Page 68: ...plate 1 930 131 001 Skirt 1 S31021 Ball d 3mm 4 S30904 Dowel pin 3x8 DIN7343 4 S31645 M4x6 DIN7380 4 S30006 M5x10 DIN7991 1 S30572 Dowel screw M5x10 4 S31482 M5x16 DIN7991 4 S31336 M6x12 DIN912 12 S31...

Page 69: ...G motor with terminal board hanging 300 932 001 Fig 12 1 AC WEG motor with terminal board 300 932 001 Order number Description Quantity 300 004 017 Torque reaction support 1 300 004 026 Cover 2 S10615...

Page 70: ...board fixed 300 968 001 Order number Description Quantity 300 436 006 Retaining block 2 300 436 007 Bracket 2 300 436 010 Cover 2 S10615 AC WEG motor with terminal box 1 S31920 M4x10 Resis TX 4 S3163...

Page 71: ...hanging 300 963 001 Fig 12 3 AC WEG motor hanging 300 963 001 Order number Description Quantity 300 002 015 Gear motor 1 300 004 017 Torque reaction support 1 300 004 026 Cover 2 S31369 M5x10 DIN912 8...

Page 72: ...00 967 001 Order number Description Quantity 300 002 015 WEG AC motor 1 300 436 006 Retaining block 2 300 436 007 Bracket 2 300 436 010 Cover 2 S31920 M4x10 Resis TX 4 S31634 M5x16 DIN912 4 S31909 GN3...

Page 73: ...anging 300 965 001 Fig 12 5 EC WEG motor hanging 300 965 001 Order number Description Quantity 300 004 017 Torque reaction support 1 300 004 026 Cover 2 S10523 WEG Softmove motor 1 S31369 M5x10 DIN912...

Page 74: ...00 969 001 Order number Description Quantity 300 436 006 Retaining block 2 300 436 007 Bracket 2 300 436 010 Cover 2 S10523 WEG Softmove motor 1 S31920 M4x10 Resis TX 4 S31634 M5x16 DIN912 4 S31909 GN...

Page 75: ...300 938 001 Fig 12 7 EC EBM motor hanging 300 938 001 Order number Description Quantity 300 004 017 Torque reaction support 1 300 004 026 Cover 2 S10528 EC EBM motor with cables 30 1 1 S31369 M5x10 D...

Page 76: ...0 001 Order number Description Quantity 300 436 006 Retaining block 2 300 436 007 Bracket 2 300 436 010 Cover 2 S10528 EC EBM motor with cables 30 1 1 S31920 M4x10 Resis TX 4 S31634 M5x16 DIN912 4 S31...

Page 77: ...hanging 300 935 001 Fig 12 9 AC WEG motor hanging 300 935 001 Order number Description Quantity 300 002 015 Gear motor 1 300 004 026 Cover 2 300 005 012 Torque reaction support 1 S31369 M5x10 DIN912 8...

Page 78: ...4 001 Fig 12 10 AC WEG motor with terminal board hanging 300 964 001 Order number Description Quantity 300 004 026 Cover 2 300 005 012 Torque reaction support 1 S10615 AC WEG motor with terminal box 1...

Page 79: ...anging 300 936 001 Fig 12 11 EC WEG motor hanging 300 936 001 Order number Description Quantity 300 004 026 Cover 2 300 005 012 Torque reaction support 1 S10523 WEG Softmove motor 1 S31369 M5x10 DIN91...

Page 80: ...300 937 001 Fig 12 12 EC EBM motor hanging 300 937 001 Order number Description Quantity 300 004 026 Cover 2 300 005 012 Torque reaction support 1 S10528 EC EBM motor with cables 30 1 1 S31369 M5x10...

Page 81: ...trical connections at the power supply unit 40 Volt power supply direct current 24 Volt control voltage Lift cylinder 50 mm Compressed air supply Festo PUN 6x1 4 bar Max 6 bar 90 Transfer unit SoftMov...

Page 82: ...Length and width 160 to 400 mm depending on PB and UB Transfer unit weight Approx 18 kg Permissible WT loading in the Z axis 120 N WT workpiece if load is centred and under a STEIN working pressure of...

Page 83: ...STEIN300_Umsetzer_04_GB doc 03 2020 83...

Page 84: ...the technical status at the time of printing STEIN Automation reserves the right to make technical alterations STEIN Automation GmbH Co KG Carl Haag Stra e 26 78054 VS Schwenningen Germany Telephone 4...

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