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SteelBeast PRO 2 PB Series, Operator'S Manual

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JEI Drilling & Cutting Solutions Ltd

 

Unit 21 Empire Business Park, Enterprise Way, Burnley, Lancashire, 

BB12 6LT.  Tel: 01706 229490  Fax: 01706 507347 

www.steelbeast.co.uk

  Email: [email protected]

 

 

OPERATOR’S MANUAL 

 

P

P

B

B

2

2

 

 

PIPE BEVELLING MACHINE 

 

 

 

 

 

 

 

Summary of Contents for PRO 2 PB Series

Page 1: ...Solutions Ltd Unit 21 Empire Business Park Enterprise Way Burnley Lancashire BB12 6LT Tel 01706 229490 Fax 01706 507347 www steelbeast co uk Email sales jeisolutions co uk OPERATOR S MANUAL P PB B2 2 PIPE BEVELLING MACHINE ...

Page 2: ...ine into the pipe 14 3 5 Preparing the air for machine with air motor 15 3 6 Operating 16 3 7 Troubleshooting the electric motor 18 3 8 Troubleshooting the battery motor 18 4 ACCESSORIES 19 4 1 Tool bits for carbon steel 19 4 2 Tool bits for stainless steel 20 4 3 Air motor 21 4 4 Electric motor 21 4 5 Battery motor 21 4 6 Air preparation unit 22 4 7 5 2 Ah battery 22 4 8 Battery charger 22 4 9 Co...

Page 3: ...z 18 V DC 5 2 Ah Air motor Modec NT10RT0851FCA1F CO Electric motor Metabo SBEV 1100 2 S Metabo BS 18 LTX Impuls Connection CEJN 410 DN 10 4 R 1 2 BSPT fitting for quick coupling Electrical plug Battery socket Air consumption 1400 l min 50 CFM Power 800 W 1100 W Pipe diameter 22 mm ID 48 mm OD 15 5 mm ID 29 mm OD 42 mm ID 60 3 mm OD 22 mm ID 48 mm OD 15 5 mm ID 29 mm OD 42 mm ID 60 3 mm OD 22 mm ID...

Page 4: ... 3 Tool can 1 unit 4 Coolant container with nozzle 1 unit 5 2 sets of jaws no 4 5 3 sets of jaw blocks no 6 7 8 and 5 sets of springs no 4 5 6 7 8 for standard mandrel 1 set 6 Spring gauge 1 unit 7 Handle 1 unit 8 4 mm hex wrench 1 unit 9 3 mm hex wrench 1 unit 10 24 mm flat wrench 2 units 11 Air motor option 12 Electric motor option 13 Battery motor option Operator s Manual 1 unit 1 2 3 4 5 6 7 8...

Page 5: ...ment is protected by copyrights Copying using or distributing without permission of JEI Group Ltd is prohibited 5 1 4 Dimensions 438 mm 17 2 64 mm 2 5 543 mm 21 4 513 mm 20 2 76 mm 3 438 mm 17 2 48 mm 1 9 48 mm 1 9 ...

Page 6: ...PB2 This document is protected by copyrights Copying using or distributing without permission of JEI Group Ltd is prohibited 6 48 mm 1 9 373 mm 14 7 446 mm 17 6 83 mm 3 3 ...

Page 7: ...ic and battery motor Feed knob Tool bit holder Air motor ON OFF lever Air connection ON switch lock ON OFF switch Rotation direction switch must be set as shown Gear switch Speed dial LED Rotation direction switch must be set as shown ON OFF switch with speed control Gear switch Torque dial Battery LED activation button LED Clamping knob Operation mode switch must be set as shown Mandrel Needle ...

Page 8: ...ng plug control parts and tool bits 10 Before each use make sure that no part is cracked or loose Make sure to maintain correct conditions that can have an effect on the operation of the machine 11 Avoid accidental starts Do not put the machine so that the motor will start Do not carry the machine with air motor by holding the ON OFF lever 12 Keep the machine dry Do not expose the machine to rain ...

Page 9: ...rts and tool bits only after you unplug the machine from the air power source or remove the battery 24 Repair only in a service center appointed by the seller 25 If the machine falls is wet or has any damage stop the work and promptly send the machine to the service center for check and repair 26 Do not leave the machine when it operates 27 If you are not going to use the machine remove the tool b...

Page 10: ...nd after each 50 work hours Use the table that follows to select the correct jaws jaw blocks and springs for the diameter of the pipe To see what the spring number is put the spring on the spring gauge Pipe inner diameter Jaw number Jaw block number Spring number mm in 15 5 19 0 61 0 75 1 1 19 22 0 75 0 86 2 2 4 22 26 0 86 1 02 4 2 4 26 30 1 02 1 18 5 5 30 34 1 18 1 34 5 6 6 34 38 1 34 1 49 5 7 7 ...

Page 11: ... 1 Fig 3 Make sure that the jaws are in the holes Put the jaw blocks 2 on the jaws Hold the jaws blocks and move the smallest wrench 3 spirally to put the springs 4 5 on the jaws blocks Do not stretch the spring more than it is needed to install the jaws blocks Too much stretch will cause damage to the spring Fig 3 Installing the jaws and the jaw blocks 2 1 4 3 5 ...

Page 12: ...oint the blades in the rotation direction 2 Next use the 3 mm hex wrench and the screws 3 4 to attach the tool bits Make sure that the pressing surfaces of the screws are in full contact with the tool bits Make sure that the screws are tight Adjust the facing tool bit as shown 5 To remove the tool bit loosen the screw 3 first Fig 4 Installing the tool bits 5 1 3 2 Only for bevelling at 45 and faci...

Page 13: ...h the correct driver to the motor 2 Put the motor into the machine 3 so that the driver is in the socket 4 Then use the 4 mm hex wrench to tighten the screws 5 In the electric battery motor set the rotation direction switch as shown in Fig 1 In the battery motor set the rotation direction switch and the operation mode switch as shown in Fig 1 Fig 5 Installing the air electric and battery motor 2 3...

Page 14: ...te the feed knob 1 Fig 6 to retract the machine to the required start point of the feed 2 Put the machine into the pipe 3 to set the tool bits at least 3 mm 0 12 from the pipe end Next rotate the clamping knob 4 to expand the jaw blocks and clamp the machine into the pipe 5 Use the handle 6 to tighten the clamping knob Fig 6 Clamping the machine into the pipe 2 3 4 5 1 6 ...

Page 15: ...e of at least 10 mm 0 4 Make sure that the air source has an air preparation unit that contains a filter regulator and lubricator FRL Maintain the FRL unit as required Keep the water trap drained filter cleaned and the lubricator oil reservoir filled so that there is a drop of oil every 2 5 seconds Use oil whose ignition temperature is more than 260 C 500 F If you are not going to use the machine ...

Page 16: ... feed knob to the right to bring the tool bits close to the pipe If needed put the handle into the knob hole and rotate the handle to start the feed 1 Fig 7 After some rotations retract the tool bits from the workpiece 2 Then use the handle to tighten the knob and remove the clearance 3 Fig 7 Using the handle If the pipe end is not perpendicular to the pipe axis the tool bit will cut only a small ...

Page 17: ...to the machine To start the work again rotate the feed knob to the left to retract the tool bits from the pipe Then start the motor and cut the material with a lower feed rate Do not let the motor overload If possible cut hard materials with a low feed rate and speed After the pipe end is machined fully stop rotating the feed knob and allow several more turns of the spindle to improve the finish o...

Page 18: ... the LED flashes slow the carbon brushes are almost worn and the motor has been shut off Replace the brushes with new ones specified by the manufacturer of the motor 3 8 Troubleshooting the battery motor If the motor is frequently overloaded for extended periods it will be shut off To stop the beeping signal release the ON OFF switch If you feel that the motor or the battery is warm before use wai...

Page 19: ... without permission of JEI Group Ltd is prohibited 19 4 ACCESSORIES 4 1 Tool bits for carbon steel NOZ 000071 0 1 short 0 facing tool bit NOZ 000072 0 2 long 0 facing tool bit NOZ 000073 30 bevelling tool bit NOZ 000074 37 5 bevelling tool bit NOZ 000075 45 bevelling tool bit ...

Page 20: ...Group Ltd is prohibited 20 4 2 Tool bits for stainless steel NOZ 000078 0 1 short 0 facing tool bit TiAlN coated NOZ 000079 0 2 long 0 facing tool bit TiAlN coated NOZ 000080 30 bevelling tool bit TiAlN coated NOZ 000081 37 5 bevelling tool bit TiAlN coated NOZ 000082 45 bevelling tool bit TiAlN coated ...

Page 21: ...td is prohibited 21 4 3 Air motor 4 4 Electric motor 4 5 Battery motor Part number NPD 0472 03 00 00 0 Part number adapter driver ZST 0567 24 00 00 0 Part number motor and two 5 2 Ah batteries WRT 000021 Part number driver ZBI 0567 26 00 00 0 Part number SLN 000238 230 V Part number driver ZBI 0567 25 00 00 0 ...

Page 22: ...buting without permission of JEI Group Ltd is prohibited 22 4 6 Air preparation unit 4 7 5 2 Ah battery 4 8 Battery charger Part number LDW 000008 230 V CEE LDW 000010 120 V UK LDW 000011 230 V AU Part number AKM 000088 Part number filter regulator lubricator ZST 000021 ...

Page 23: ...Group Ltd is prohibited 23 4 9 Coolant 4 10 Small mandrel set Allows you to machine pipes from inner diameters of 15 5 mm 0 61 to outer diameters of 29 mm 1 14 Part number ZST 0567 20 00 00 0 Part number OLJ 0505 09 00 00 0 0 5 kg 1 1 lbs OLJ 0505 10 00 00 0 1 kg 2 2 lbs OLJ 0505 11 00 00 0 5 kg 11 lbs ...

Page 24: ... install use the 4 mm hex wrench and unscrew the tool bit holder 1 Fig 8 Then remove the clamping knob 2 with the needle 3 Use the 3 mm hex wrench to loosen the screw and remove the knob from the needle 4 Remove the nuts from the mandrel 5 and then rotate the knob 6 to remove the mandrel 7 Fig 8 Removing the mandrel 3 1 4 5 7 2 6 ...

Page 25: ...the feed knob 2 until you feel resistance of the plate 3 Then slightly loosen the mandrel 4 and rotate it by hand 5 to align the grooves with the bulges 6 Next rotate the feed knob 2 to tighten the mandrel as much as possible Then put the nuts on the mandrel 7 set them at the groove 8 and then tighten with the 24 mm flat wrenches 9 Fig 9 Installing the mandrel 1 2 9 8 9 6 5 4 3 7 ...

Page 26: ...Put the clamping knob onto the needle of the small mandrel 1 Fig 10 and tighten with the 3 mm hex wrench Next put the needle into the mandrel 2 and tighten with the knob 3 Put the small tool bit holder onto the pin 4 and use the 4 mm hex wrench to attach the holder with screws 5 Fig 10 Installing the mandrel continued 1 2 5 3 4 ...

Page 27: ...ows you to machine pipes from inner diameters of 42 mm 1 65 to outer diameters of 60 3 mm 2 37 Use the 4 mm hex wrench to remove the standard tool bit holder Next put the large holder onto the pin 1 Fig 11 and use the 4 mm hex wrench to attach the holder with the screws 2 Fig 11 Installing the large tool bit holder Part number ZST 0567 21 00 00 0 1 2 ...

Page 28: ...rise Way Burnley Lancashire BB12 6LT We declare with full responsibility that PRO 2 PB PIPE BEVELLING MACHINE is manufactured in accordance with the following standard EN ISO 12100 2010 and satisfies regulations of the guideline 2006 42 EC Person authorized to compile the technical file David McFadden Unit 21 Empire Business Park Burnley BB12 6LT Burnley 17 August 2017 ___________________________ ...

Page 29: ...be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover tool bits as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 06 1 March 2019 WE RESERVE THE RIGHT TO MAK...

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