STAUFF SWG-WG Operating Manual Download Page 4

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Table of Contents

©Walter Stauffenberg GmbH & Co. KG

Table of Contents

Important Safety Precautions �� 6

Symbols and Terms Used �� 9

Scope of Supply �� 12

Technical Data �� 13

Intended Use �� 14

5.1

Usage with STAUFF Clamps ................................................................................ 14

6 Warranty

�� 15

6.1 Disclaimer

............................................................................................................. 15

Design and Function �� 16

Welding Process �� 17

Preparing the Stud Welding Gun �� 18

9.1

Mounting the Tripod .............................................................................................. 19

9.2

Setting the Welding Parameters ........................................................................... 20

Adjusting Lift ....................................................................................................................... 22

Adjusting Spring Force ....................................................................................................... 23

10 Welding

�� 24

11 Troubleshooting

�� 25

Maintenance and Care �� 27

12.1 Cleaning

............................................................................................................... 27

12.2

Inspection and Tests ............................................................................................. 28

Summary of Contents for SWG-WG

Page 1: ...Local Solutions For Individual Customers Worldwide Operating Manual SWG WG SWG WG...

Page 2: ...w stauff com SWG WG Operating Manual Issue 2016 06 Translation of the Original Operating Manual Please keep the manual in a safe place for future reference Transmission and duplication of this documen...

Page 3: ...product No claims can therefore be derived from the data illustrations and descriptions We have compiled the data and information in this reference work with the greatest care and have made every effo...

Page 4: ...3 Scope of Supply 12 4 Technical Data 13 5 Intended Use 14 5 1 Usage with STAUFF Clamps 14 6 Warranty 15 6 1 Disclaimer 15 7 Design and Function 16 8 Welding Process 17 9 Preparing the Stud Welding Gu...

Page 5: ...fenberg GmbH Co KG All rights reserved Reprinting in whole or in part only with the approval of the manufacturer 13 Storage 29 14 Disposal 29 Declaration of Incorporation of partly completed Machinery...

Page 6: ...machine You endanger yourself and others if you operate the stud welding machine incorrectly or fail to observe the safety precautions and warnings This can lead to serious injury or extensive materi...

Page 7: ...e fields may impair the function of the heart pacemakers Danger from fumes and airborne particulates Switch on the welding fume extractor at the place of work Ensure that the room is well ventilated N...

Page 8: ...y helmet when welding above your head Safety shoes Safety goggles with sight glass of protection level 2 in compli ance with the applicable standards and do not look directly into the light arc Remove...

Page 9: ...r to considerable material damage Caution Problems with the operating procedures can occur if this information is not observed No access for people with active implanted cardiac devices Danger Warns y...

Page 10: ...approval of the manufacturer Tip Cross reference to useful information on the use of the stud welding machine Cross references in this operating manual are marked with this symbol or are printed in i...

Page 11: ...voltage into direct voltage Stud feeder Device for automatic feeding of welding elements Stud welding gun Device for welding of welding elements Stud welding machine Stud welding unit including stud w...

Page 12: ...s the following parts No of pieces Part Type 1 Stud welding gun cable length 5 m SWG WG 1 Operating manual SWG WG 1 Toolkit optional distance tube DIT 25mm distance tube DIT 30mm stud retainer spacer...

Page 13: ...TAUFF stud 14mm 0 6 in Stud material Mild steel other on request Stud type Any type or shape special chucks if required Length compensation 3 mm 0 1 in automatic Lift Adjustment range 3 mm 0 1 in lock...

Page 14: ...onnected to STAUFF stud welding units Always check with the operating manual of your stud welding unit whether this stud welding gun may be used Observation of the operating manual of the stud welding...

Page 15: ...all be declared invalid by the manufacturer We expressly point out that only spare parts and accessories or components approved by us may be used The same applies likewise to installed units from our...

Page 16: ...lding gun handle to the welding gun Positioned at the front of the stud welding gun are the welding piston and the retaining nut 6 used to fix the manual chuck At the front of the stud welding gun the...

Page 17: ...ved Reprinting in whole or in part only with the approval of the manufacturer 9 Welding Process This stud welding gun may only be used for drawn arc stud welding Please refer to the original operating...

Page 18: ...nufacturer 9 Preparing the Stud Welding Gun Prepare the stud welding gun by mounting the chuck mounting the DIT adjusting lift and spring force adjusting the penetration depth protrusion Do not connec...

Page 19: ...older Place a stud into new stud holder Insert the stud holder loosely into the front opening Loosely place the positioning tube Adjust distance X by inserting the stud holder Carefully remove the pos...

Page 20: ...arameter 1 Insertion depth Lift Spring force Material of workpiece Mild steel suitable for welding alloyed steel suitable for welding 4 d1 d2 d1 d2 RD MR 2 M6 4 7 1 4 0 187 2 0 1 0 6 RD MR 2 M8 6 2 5...

Page 21: ...2 ID 2 M6 10 1 4 0 393 3 0 1 4 6 ID 2 M8 12 5 16 0 472 3 0 1 6 6 d1 d2 d1 d2 PS US IS 3 M3 4 1 8 8 2 0 1 2 6 PS US IS 3 M4 5 5 32 10 3 16 2 0 1 4 6 PS US IS 3 M5 6 3 16 1 4 2 0 1 4 6 PS US IS 3 M6 7 1...

Page 22: ...e for lift in clockwise direction until the welding piston allows no further movement in axial direction Now turn the end ring 1 of the stud welding gun until the 0 position is aligned with the markin...

Page 23: ...djustment piece lift 4 Adjustment piece spring force Turn the adjustment piece for spring force 4 up to the stop in min direction The position 0 should be aligned with the marking 2 on the adjustment...

Page 24: ...ting manual of the STAUFF stud welding unit Danger if used other than for the intended purpose Use the stud welding gun only for ARC stud welding and only in combination with stud welding units from m...

Page 25: ...s at the welding element Chuck defective Check chuck for possible defects Replace chuck Trained personnel Lamellas of chuck are not pretensioned Check lamellas of chuck Try to bend lamellas if possibl...

Page 26: ...uired Factory service or authorised agencies Stud welding gun does not lift in spite of and Short circuit of mag netic circuit of the stud welding gun Meassure resistance value at control cable connec...

Page 27: ...d welding unit Prior to this disconnect the stud welding gun from the stud welding unit Danger from insufficiently qualified operating personnel Carry out only the work described here on your stud wel...

Page 28: ...the chuck in this manual Before every use inspect the bellows on the front part of the stud welding gun for proper seating and or damage Never work with damaged or incorrectly seated bellows This will...

Page 29: ...ot in use Protect the stud welding gun from moisture and metallic contamination Store the stud welding gun only under the following ambient conditions Storage temperature 5 C to 50 C 23 F to 122 F Rel...

Page 30: ...6 4 1 7 1 1 1 7 2 1 7 3 1 7 4 that special technical documentation was compiled in accordance with Part B of Annex VII of the above mentioned regulation and will be transmitted in response to a reason...

Page 31: ...number enclose document Date of purchase enclose document Purchased at distributor Detailed descriptions of errors Service Support may be done up to the value of EUR without quotation Yes No Could yo...

Page 32: ...protection 8 fumes harmful to health 7 G glossary 11 goggles with visor 8 graduated ring 16 H hazards for the machine 9 hazards for the operator 9 heart pacemaker 7 9 helmet 8 I insertion depth 21 int...

Page 33: ...ll rights reserved Reprinting in whole or in part only with the approval of the manufacturer W warranty entitlement 15 welding cable 16 welding element 11 14 welding gun design 16 welding gun trigger...

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Page 36: ...Operating Manual SWG WG Contact Walter Stauffenberg GmbH Co KG Im Ehrenfeld 4 58791 Werdohl Germany Phone 49 23 92 916 0 Fax 49 23 92 916 150 E mail sales stauff com www stauff com...

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