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16

Special Applications

Combination Space Heating/Potable 
Water System

Some water heater models are equipped with inlet/
outlet tappings for use with space heating applications.          

Note:

 This water heater is suitable for combination water 

(potable) heating and space heating and not suitable for 
space heating applications only. If this water heater is to be 
used to supply both space heating and potable (drinking 
water), the instructions listed below must be followed.
• 

Be sure to follow the manual(s) shipped with the air 
handler system.

• 

This water heater is not to be used as a replacement 
for an existing boiler installation.

• 

Do not use with piping that has been treated with 
chromates, boiler seal or other chemicals and do not 
add any chemicals to the water heater piping.

• 

If the space heating system requires water tempera-
tures in excess of 120°F, a mixing valve or an anti-
scald device should be installed per its manufacturer’s 
instructions in the domestic (potable) hot water supply 
to limit the risk of scald injury.

• 

Pumps, valves, piping and fittings must be compatible 
with potable water.

• 

A properly installed flow control valve is required to pre-
vent thermosiphoning. Thermosiphoning is the result 
of a continuous flow of water through the air handler 
circuit during the off cycle. Weeping (blow off) of the 
temperature and pressure relief valve  (T & P) or higher 
than normal water temperatures are the first signs of 
thermosiphoning.

• 

The domestic hot water line from the water heater 
should be vertical past any mixing valve or supply line 
to the air handler to remove air bubbles from the sys-
tem. Otherwise, these bubbles will be trapped in the air 
handler heat exchanger coil, reducing the efficiency.

• 

Do not connect the water heater to any system or 
components previously used with non-potable water 
heating appliances when used to supply potable water.

Some jurisdictions may require a backflow preventer 
in the incoming cold water line. This may cause the 
temperature and pressure relief valve on the water heater 
to discharge or weep due to expansion of the heated water. 
A diaphragm-type expansion tank suitable for potable 
water will normally eliminate this weeping condition. Please 
read and follow the manufacturer’s instructions for the 
installation of such tanks.
Also see “Water System Piping” section for additional 
instructions on the proper installation and operation of this 
water heater.

Solar Installation

If this water heater is used as a solar storage heater 
or as a backup for the solar system, the water supply 
temperatures to the water heater tank may be in excess of 
115°F. A mixing valve or other temperature limiting valve 
must be installed in the water supply line to limit the supply 
temperature to 115°F. The unit must be set to Standard 
Mode (See Operating theTemperature Control System 
section).

NOTE:

 Solar water heating systems can often supply water 

with temperatures exceeding 180°F and may result in water 
heater malfunction.

Hot

Water

Out

Unions

Metal Drain Pan

Floor Drain

6" Maximum

Air Gap

Discharge Pipe

Do Not Cap or Plug

To

Air

Handler

Shut-off

Valve

Flow Control

Valve

Pump

Cold Water Inlet

Domestic

Hot Water

Out

Mixing

Valve

Must be vertical to

remove air bubbles

Figure 16

Typical Mixing Valve Installation

Combination Space Heating/Potable

Water Heating System

Out

In

Coil

Air

Handler

Massachusetts code does 

not allow this type installation.

Summary of Contents for Ultra Low Nox Series

Page 1: ...losion may result causing property damage personal injury or death INSTALLER AFFIX THESE INSTRUCTIONS TO OR ADJACENT TO THE WATER HEATER OWNER RETAIN THESE INSTRUCTIONS AND WARRANTY FOR FUTURE REFEREN...

Page 2: ...use this appliance if any part has been under water Immediately call a qualified person Water heaters sub jected to flood conditions or any time the gas controls main burner or pilot have been submerg...

Page 3: ...tally vented gas fueled heat ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Page 4: ...uctions thoroughly before attempting the installation or operation of this water heater Do not discard this manual You or future users of this water heater will need it for future reference IMPORTANT...

Page 5: ...quids in the vicinity of this or any other appliance Storage of or use of gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance can result in serious injury or d...

Page 6: ...ons The water heater should be located in an area not subject to freezing temperatures Water heaters located in unconditioned spaces i e attics basements etc may require insulation of the water piping...

Page 7: ...ubbles will show a leak Correct any leak found Gas Pressure IMPORTANT The gas supply pressure must not exceed the maximum supply pressure as stated on the water heater s data plate The minimum supply...

Page 8: ...ating the water heater next to an outside wall All necessary components are supplied for the standard through the wall installation Optional vertical and horizontal extension kits are available for in...

Page 9: ...ight for all water heaters is 90 Minimum height for 40 Gallon water heaters 68 and minimum height for 50 Gallon water heaters is 76 Figure 4A Dim B is measured from the center of water heater to the o...

Page 10: ...e the 3 tube located in the vent cap into the end of the 3 telescoping tube See Figure 7 Drill two holes 180 apart with a 1 8 drill bit and secure with two 8 sheet metal screws Apply sealant to the jo...

Page 11: ...with the 1 8 drill and fasten with four 8 sheet metal screws provided Apply silicone sealant to the seam Install the 5 inch elbow over the 3 inch elbow and seat it down onto the crimped end of the 5 i...

Page 12: ...ffit F Clearance to outside corner U S Installation Clearance in accordance with local installation codes and the requirements of the gas supplier G 12 in 30 cm min clearance to inside corner formed b...

Page 13: ...ure of the water by mixing cold and hot water and are readily available for use 4 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified...

Page 14: ...rson include licensed plumbers authorized gas company personnel and authorized service personnel Do not plug valve Do not remove valve Failure to follow these instructions can result in death or explo...

Page 15: ...installed to allow complete drainage of both the valve and discharge line T P Relief Valve and Pipe Insulation Some Models 1 Locate the temperature and pressure relief valve on the water heater also...

Page 16: ...tem Otherwise these bubbles will be trapped in the air handler heat exchanger coil reducing the efficiency Do not connect the water heater to any system or components previously used with non potable...

Page 17: ...rough the Roof Venting Through the roof venting has a 15 foot maximum height for the 50 Gallon direct vent water heater and a maximum of 14 3 1 4 for the 40 Gallon direct vent water heater Vent pipe s...

Page 18: ...Pilot lights 4 Once the Pilot is lit continue to hold the Control Knob in until the Status Light begins to blink 5 Release Control Knob and set Knob to desired temperature setting Hot is approximatel...

Page 19: ...age personal injury or loss of life TO TURN OFF GAS TO APPLIANCE 1 Turn the gas control temperature knob counterclockwise to the OFF setting The status light will stop blinking and stay on for a short...

Page 20: ...t This water heater s temperature control has been designed to accurately regulate the water temperature However under certain operating conditions the water temperature may temporarily exceed the dia...

Page 21: ...ain threshold 35 minutes 1 minute 5 seconds 2 seconds 1 second instantaneous 45 minutes 5 minutes 25 seconds 5 seconds 2 seconds 1 second U S Government Memorandum C P S C Peter L Armstrong Sept 15 19...

Page 22: ...approximately 55 F This setting is recommended when the water heater is not in use for a long period of time This effectively turns the controller temperature setting down to a temperature that preven...

Page 23: ...Temperature Control System If the ECO has functioned the gas control valve thermostat should be replaced by a qualified person Contact your local dealer for service information Anode Rod Water Odor Ea...

Page 24: ...d pilot burner Check for a soft blue flame Leaking or damaged water and gas piping Presence of flammable or corrosive materials in the installation area Presence of combustible materials near the wate...

Page 25: ...e thermopile wires from the gas control valve thermostat See Figures 22 23 6 Grasp the manifold tube and push down slightly carefully remove the burner door assembly from the burner compartment NOTE B...

Page 26: ...pilot nut IMPORTANT Keep the pilot orifice in the pilot when making the connection DO NOT operate the water heater without the pilot orifice installed 8 Push the new pilot assembly connectors through...

Page 27: ...y WARNING Replace manifold component block if missing or removed Replace door gasket if damaged Failure to follow these instructions can Replace viewport if glass is missing or damaged Tighten all bur...

Page 28: ...water heater Follow the Lighting Instructions on page 18 If additional information is required contact Residential Technical Assistance Operational Checklist TROUBLESHOOTING CHART 4 No leaks at pilot...

Page 29: ...erature dial to desired setting 6 Install adequate heater 7 Correct piping dip tube must be in cold inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed...

Page 30: ...re contact a qualified person 8 FLASHES This condition only appears if the gas control temperature knob has been turned off and the thermopile continued to produce electric power This condition can oc...

Page 31: ...E 16 DRAIN VALVE 17 ANODE ROD 18 VIEWPORT 19 DOOR SCREW 20 BURNER DOOR ASSEMBLY NAT GAS 21 MANIFOLD COMPONENT BLOCK 22 OUTER DOOR 23 OPTIONAL VENT GUARD SEE PAGE 12 KIT 6907245 Pictured on next page W...

Page 32: ...e burner gasket door pilot tube manifold component block with retainer clip temperature sensor and pilot assembly Natural Gas Low Nox Item 20a Pilot assembly kit which contains the pilot electrode and...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...35 NOTES...

Page 36: ...36 Copyright 2013 All Rights Reserved Printed in the U S A...

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