background image

21

Water Temperature Regulation

The thermostat is adjusted to the pilot position when it 
is shipped from the factory. Water temperature can be 
regulated by moving the temperature dial to the preferred 
setting. The preferred starting point is 120°F at the “HOT” 
setting. Align the knob with the desired water temperature 
as shown in Figure 18. There is a hot water scald potential 
if the thermostat is set too high. 

NOTE:

 Temperatures shown on the gas control valve/

thermostat are approximates. The actual temperature of the 
heated water may vary. 

IMPORTANT:

  Adjusting the thermostat past the 120°F bar 

on the temperature dial will increase the risk of scald injury. 
Hot water can produce first degree burns within:

Table 3:

Water 

Temperature °F

Time for 1st 

Degree Burn 

(Less Severe Burns)

Time for 

Permanent Burns 

2nd & 3rd Degree 

(Most Severe Burns)

110
116
116

122
131
140
149
154

(normal shower temp.)

(pain threshold)

35 minutes

1 minute

5 seconds
2 seconds

1 second

instantaneous

45 minutes

5 minutes

25 seconds

5 seconds
2 seconds

1 second

(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15,1978)

VAC

Figure 18

Gas Control Valve/Thermostat

Settings

Gas Control/Temperature Knob

Status

Light

Igniter

120°F

Mark

NOTE:

  During low demand periods when hot water is not 

being used, a lower thermostat setting will reduce energy 
losses and may satisfy your normal hot water needs. 
If hot water use is expected to be more than normal, a 
higher thermostat setting may be required to meet the 
increased demand. When leaving your home for extended 
periods (vacations, etc.) turn the temperature dial to the 
vacation (VAC) setting. This will maintain the water at low 
temperatures with minimum energy losses and prevent the 
tank from freezing during cold weather. 

Water temperature over 125°F can cause 
severe burns instantly or death from scalds.

Children, disabled and elderly are at highest 
risk of being scalded.

Feel water before bathing or showering.

Temperature limiting valves are available.

WARNING

Summary of Contents for Ultra Low Nox Series

Page 1: ...losion may result causing property damage personal injury or death INSTALLER AFFIX THESE INSTRUCTIONS TO OR ADJACENT TO THE WATER HEATER OWNER RETAIN THESE INSTRUCTIONS AND WARRANTY FOR FUTURE REFEREN...

Page 2: ...use this appliance if any part has been under water Immediately call a qualified person Water heaters sub jected to flood conditions or any time the gas controls main burner or pilot have been submerg...

Page 3: ...tally vented gas fueled heat ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Page 4: ...uctions thoroughly before attempting the installation or operation of this water heater Do not discard this manual You or future users of this water heater will need it for future reference IMPORTANT...

Page 5: ...quids in the vicinity of this or any other appliance Storage of or use of gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance can result in serious injury or d...

Page 6: ...ons The water heater should be located in an area not subject to freezing temperatures Water heaters located in unconditioned spaces i e attics basements etc may require insulation of the water piping...

Page 7: ...ubbles will show a leak Correct any leak found Gas Pressure IMPORTANT The gas supply pressure must not exceed the maximum supply pressure as stated on the water heater s data plate The minimum supply...

Page 8: ...ating the water heater next to an outside wall All necessary components are supplied for the standard through the wall installation Optional vertical and horizontal extension kits are available for in...

Page 9: ...ight for all water heaters is 90 Minimum height for 40 Gallon water heaters 68 and minimum height for 50 Gallon water heaters is 76 Figure 4A Dim B is measured from the center of water heater to the o...

Page 10: ...e the 3 tube located in the vent cap into the end of the 3 telescoping tube See Figure 7 Drill two holes 180 apart with a 1 8 drill bit and secure with two 8 sheet metal screws Apply sealant to the jo...

Page 11: ...with the 1 8 drill and fasten with four 8 sheet metal screws provided Apply silicone sealant to the seam Install the 5 inch elbow over the 3 inch elbow and seat it down onto the crimped end of the 5 i...

Page 12: ...ffit F Clearance to outside corner U S Installation Clearance in accordance with local installation codes and the requirements of the gas supplier G 12 in 30 cm min clearance to inside corner formed b...

Page 13: ...ure of the water by mixing cold and hot water and are readily available for use 4 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified...

Page 14: ...rson include licensed plumbers authorized gas company personnel and authorized service personnel Do not plug valve Do not remove valve Failure to follow these instructions can result in death or explo...

Page 15: ...installed to allow complete drainage of both the valve and discharge line T P Relief Valve and Pipe Insulation Some Models 1 Locate the temperature and pressure relief valve on the water heater also...

Page 16: ...tem Otherwise these bubbles will be trapped in the air handler heat exchanger coil reducing the efficiency Do not connect the water heater to any system or components previously used with non potable...

Page 17: ...rough the Roof Venting Through the roof venting has a 15 foot maximum height for the 50 Gallon direct vent water heater and a maximum of 14 3 1 4 for the 40 Gallon direct vent water heater Vent pipe s...

Page 18: ...Pilot lights 4 Once the Pilot is lit continue to hold the Control Knob in until the Status Light begins to blink 5 Release Control Knob and set Knob to desired temperature setting Hot is approximatel...

Page 19: ...age personal injury or loss of life TO TURN OFF GAS TO APPLIANCE 1 Turn the gas control temperature knob counterclockwise to the OFF setting The status light will stop blinking and stay on for a short...

Page 20: ...t This water heater s temperature control has been designed to accurately regulate the water temperature However under certain operating conditions the water temperature may temporarily exceed the dia...

Page 21: ...ain threshold 35 minutes 1 minute 5 seconds 2 seconds 1 second instantaneous 45 minutes 5 minutes 25 seconds 5 seconds 2 seconds 1 second U S Government Memorandum C P S C Peter L Armstrong Sept 15 19...

Page 22: ...approximately 55 F This setting is recommended when the water heater is not in use for a long period of time This effectively turns the controller temperature setting down to a temperature that preven...

Page 23: ...Temperature Control System If the ECO has functioned the gas control valve thermostat should be replaced by a qualified person Contact your local dealer for service information Anode Rod Water Odor Ea...

Page 24: ...d pilot burner Check for a soft blue flame Leaking or damaged water and gas piping Presence of flammable or corrosive materials in the installation area Presence of combustible materials near the wate...

Page 25: ...e thermopile wires from the gas control valve thermostat See Figures 22 23 6 Grasp the manifold tube and push down slightly carefully remove the burner door assembly from the burner compartment NOTE B...

Page 26: ...pilot nut IMPORTANT Keep the pilot orifice in the pilot when making the connection DO NOT operate the water heater without the pilot orifice installed 8 Push the new pilot assembly connectors through...

Page 27: ...y WARNING Replace manifold component block if missing or removed Replace door gasket if damaged Failure to follow these instructions can Replace viewport if glass is missing or damaged Tighten all bur...

Page 28: ...water heater Follow the Lighting Instructions on page 18 If additional information is required contact Residential Technical Assistance Operational Checklist TROUBLESHOOTING CHART 4 No leaks at pilot...

Page 29: ...erature dial to desired setting 6 Install adequate heater 7 Correct piping dip tube must be in cold inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed...

Page 30: ...re contact a qualified person 8 FLASHES This condition only appears if the gas control temperature knob has been turned off and the thermopile continued to produce electric power This condition can oc...

Page 31: ...E 16 DRAIN VALVE 17 ANODE ROD 18 VIEWPORT 19 DOOR SCREW 20 BURNER DOOR ASSEMBLY NAT GAS 21 MANIFOLD COMPONENT BLOCK 22 OUTER DOOR 23 OPTIONAL VENT GUARD SEE PAGE 12 KIT 6907245 Pictured on next page W...

Page 32: ...e burner gasket door pilot tube manifold component block with retainer clip temperature sensor and pilot assembly Natural Gas Low Nox Item 20a Pilot assembly kit which contains the pilot electrode and...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...35 NOTES...

Page 36: ...36 Copyright 2013 All Rights Reserved Printed in the U S A...

Reviews: