State Water Heaters SBL85275NE Service Handbook Download Page 9

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Servicing should only be performed by a Qualified Service Technician

AIR REQUIREMENTS:

For safe operation an adequate supply of fresh uncontaminated air for combustion and ventilation must be 

provided. An insufficient supply of air can cause recirculation of combustion products resulting in contamination 

that may be hazardous to life. Such a condition often will result in a yellow, luminous burner flame, causing 

sooting of the combustion chamber, burners and flue tubes and creates a risk of asphyxiation.
Do not install the water heater in a confined space unless an adequate supply of air for combustion and 

ventilation is brought in to that space using the methods described in the Confined Space section of the 

Instruction Manual.
Never obstruct the flow of ventilation air. If you have any doubts or questions at all, call your gas supplier. 

Failure to provide the proper amount of combustion air can result in a fire or explosion and cause property 

damage, serious bodily injury or death.

CLOSED WATER SYSTEMS:

Water supply systems may, because of code requirements or such conditions as high line pressure, among 

others, have installed devices such as pressure reducing valves, check valves, and back flow preventers. 

Devices such as these cause the water system to be a closed system.

THERMAL EXPANSION:

As water is heated, it expands (thermal expansion). In a closed system the volume of water will grow when 

it is heated. As the volume of water grows there will be a corresponding increase in water pressure due to 

thermal expansion. Thermal expansion can cause premature tank failure (leakage). This type of failure is not 

covered under the limited warranty. Thermal expansion can also cause intermittent Temperature-Pressure 

Relief Valve operation: water discharged from the valve due to excessive pressure build up. This condition 

is not covered under the limited warranty. The Temperature-Pressure Relief Valve is not intended for the 

constant relief of thermal expansion.

CONTAMINATED AIR:

Corrosion of the flue ways and vent system may occur if air for combustion contains certain chemical vapors. 

Such corrosion may result in failure and risk of asphyxiation.
Combustion air that is contaminated can greatly diminish the life span of the water heater and water heater 

components such as hot surface igniters and burners. Propellants of aerosol sprays, beauty shop supplies, 

water softener chemicals and chemicals used in dry cleaning processes that are present in the combustion,

ventilation or ambient air can cause such damage.
Do not store products of this sort near the water heater. Air which is brought in contact with the water 

heater should not contain any of these chemicals. If necessary, uncontaminated air should be obtained from 

remote or outdoor sources. The limited warranty is voided when failure of water heater is due to a corrosive 

atmosphere. (See limited warranty for complete terms and conditions).

POWER SUPPLY:

The water heaters covered in this manual require a 120 VAC, 1Ø (single phase), 60Hz, 15 amp power 

supply and must also be electrically grounded in accordance with local codes or, in the absence of local 

codes, with the National Electrical Code, ANSI/ NFPA 70 or the Canadian Electrical Code, CSA C22.1.

Summary of Contents for SBL85275NE

Page 1: ...CING SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN Service Handbook COMMERCIAL GAS WATER HEATERS FOR MODELS SBL85275NE A SBL85310NE A SBL85366NE A SBL85390NE A ULTRA LOW NOx SERIES 104 IN...

Page 2: ......

Page 3: ...OF OPERATION FLOW CHART 17 SEQUENCE OF OPERATION FLOW CHART 18 LIGHTING AND OPERATING LABEL 19 TROUBLESHOOTING 20 CONTROLS OVERVIEW CONTROL BOX ASSEMBLY 21 PRESSURE SWITCHES ALL MODELS 22 HIGH LIMIT...

Page 4: ...Qualified Agency Any individual firm corporation or company that either in person or through a representative is engaged in and is responsible for 1 the installation testing or replacement of gas pip...

Page 5: ...s required for testing pressure switches and can replace a gas pressure gauge draft gauge or slack tube manometer for checking gas pressure UEi model EM200 or equivalent Water pressure gauge w lazy ha...

Page 6: ...ration 3 Check the operation of the limit and operating controls 4 Check the vent system seams and joints and ensure that there is no discharge of flue products into the room 5 Check the input rate Su...

Page 7: ...the installed space The vent system on one or more gas fired appliances can experience down drafts due to the outdoor air pressure being greater than the ambient air pressure in the installed space Wh...

Page 8: ...ommunicate with the outdoors and must communicate through a vertical or horizontal duct to the outdoors or spaces crawl or attic that freely communicate with the outdoors and must have a minimum free...

Page 9: ...ue to thermal expansion Thermal expansion can cause premature tank failure leakage This type of failure is not covered under the limited warranty Thermal expansion can also cause intermittent Temperat...

Page 10: ...ef Valve Upper Thermostat Probe ECO Lower Thermostat Probe Control Box Assembly Drain Valve Combustion Blower Burner Assembly Gas Control Valve Clean Out Cover The Eliminator Exhaust Vent Combustion A...

Page 11: ...rom the blower at the gas valve flange by unscrewing the 4 retaining screws Keep the o ring that is located in the flange groove This o ring seals the flange to the gas valve 5 Remove the 4 fasteners...

Page 12: ...ew burner gasket over the three studs extending from the flange plate 17 Install the adapter tube on the flange plate with the 3 brass locknuts Torque the nuts to 60 in lb 18 Install the new skirt rin...

Page 13: ...The spark gap between the spark rod and grounding rod is 1 8 FLAME SENSOR This water heater is equipped with a flame sensor The flame sensor senses flame by passing a small electric current through t...

Page 14: ...low Figure and Table In all installations the minimum combustible clearances from vent piping shall be 6 15 2 cm Vent piping passing through a combustible wall or ceiling must be a continuous run no j...

Page 15: ...s the required clearances for venting units using natural draft venting The vent must extend at least 3 feet above the highest point where it passes through a roof of a building and at least 2 feet hi...

Page 16: ...0 1 Ft 8 8 8 7 7 6 6 310 000 2 Ft 8 8 8 7 7 7 6 6 310 000 3 Ft 8 8 8 7 7 7 6 6 Number of Heaters Combined Input in Thousands of Btu hr Manifold and Common Vent Diameters Inches 2 620 000 12 10 10 9 9...

Page 17: ...Diameter Inches 0 6 6 6 6 5 5 5 5 2 7 7 7 6 6 6 6 5 4 7 NA NA NA NA NA NA NA 5 NA 7 7 6 6 6 6 5 6 7 NA NA NA NA NA NA NA 8 NA 7 NA NA NA NA NA NA 10 NA NA 7 6 6 6 6 6 15 NA NA NA 7 6 6 6 6 20 NA NA NA...

Page 18: ...or does not detect proper flame the Ignition Control shuts off the Gas Valve and allows the Blower to purge the unit At that time the Ignition Control restarts with step 6 It will try and ignite the m...

Page 19: ...17 Servicing should only be performed by a Qualified Service Technician DIAGNOSTIC SEQUENCE OF OPERATION FLOW CHART...

Page 20: ...18 Servicing should only be performed by a Qualified Service Technician SEQUENCE OF OPERATION FLOW CHART...

Page 21: ...t causing property damage personal injury or loss of life BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES A B This appliance does not have a pilot It is equipped...

Page 22: ...ency Check gas input If incorrect check for inlet air blockage and or flue gas exhaust blockage Water temperature too hot Thermostat set too high Set thermostat to a lower setting Rumbling Sediment ac...

Page 23: ...d by a Qualified Service Technician CONTROLS OVERVIEW CONTROL BOX ASSEMBLY Variable Frequency Drive Digital Thermostat Ignition Control Blocked Outlet Switch Blower Prover Switch ON OFF Switch High Sp...

Page 24: ...ation of the unit The switches are wired to the Ignition control in series It is important to understand the purpose of each switch PRESSURE SWITCHES PRESSURE SWITCHES Model Setpoint WC Tolerance WC B...

Page 25: ...pen on a rise in pressure HIGH LIMIT SWITCH DIGITAL THERMOSTAT The digital thermostat contains the high limit energy cut out switch The high limit switch interrupts burner gas flow should the water te...

Page 26: ...ut Out has opened Check for excessively hot water 203 F or higher Check the resistance of the temperature probes and continuity of the high limit ECO No power Check the breaker Tank is at a set temper...

Page 27: ...uity is indicated ZERO 0 0 Resistance Opens at 203 F closes at 193 F If water is below 193 F continuity is correct Continuity is not present meter reads 0 L Replace ECO sensor if water temperature is...

Page 28: ...Temperature Probe continuity check Red wire to red wire Turn supply power Off for this test IF THEN Test indicates no continuity Replace probe Continuity is indicated Probe should be okay also verify...

Page 29: ...inuity check Red wire to red wire Turn supply power Off for this test IF THEN Test indicates no continuity Replace probe Continuity is indicated Probe should be okay also verify Ohms resistance for wa...

Page 30: ...o ignite the burner three times before lockout The control waits 15 minutes before trying again to ignite the burner This is a continuous cycle This is a 24 VAC ignition control The microprocessor cir...

Page 31: ...VFD speed signals are de energized immediately FAILURE TO LIGHT LOCKOUT MULTI TRIAL CONTROL Should the burner fail to light or if flame is not detected during the first trial for ignition period the g...

Page 32: ...ad control check LED for steady on or flashing code see above Table d Pressure switch contacts did not close Tubing or wire off pressure switches 2 Thermostat on no spark a Miswired b No 24V AC power...

Page 33: ...lower motor The VFD receives a signal from the thermostat and ignition control that instructs the VFD to transmit the proper frequency to the blower to produce the proper blower speed and proper input...

Page 34: ...rive Line supply is at the top of the drive the motor power supply is at the bottom of the drive VFD BLOWER SPEED AND FREQUENCY READINGS The logic inputs for the VFD are sent from the thermostat and i...

Page 35: ...33 Servicing should only be performed by a Qualified Service Technician WIRING DIAGRAM SBL85275NE A THRU SBL85390NE A...

Page 36: ...link of www statewaterheaters com for a listing of available Service Handbooks For additional information contact State Water Heaters 500 Tennessee Waltz Parkway Ashland City TN 37015 1 800 527 1953 w...

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