StarTrac 263-4WD-8G-STAGE-V Owner'S Manual Download

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P a g e

OWNER’S

MANUAL

STARTRAC 263 4WD

–

STAGE

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5.64

GREASING POINTS

Clutch Housing: 3 Points

Front Axle Center Pin: 1 Point

Front Differential: 2 Points

Power Steering Cylinder: 1 Point

Power Steering Cylinder Knuckle

Joint (On steering arm double side)

Hydraulic Assembly: 2 Points

Summary of Contents for 263-4WD-8G-STAGE-V

Page 1: ...OWNER S MANUAL 263 4WD 8G STAGE V OWNER S MANUAL 263 4WD 8G STAGE V EDITION 210312...

Page 2: ...GHT REAR LEFT REAR RIGHT I have understood all the terms conditions of the maintenance of the tractor terms of warranty systems scheduled services understood operation of tractor in the field and othe...

Page 3: ...3 P a g e OWNER S MANUAL STARTRAC 263 4WD 8G STAGE V...

Page 4: ...IGHT REAR LEFT REAR RIGHT I have understood all the terms conditions of the maintenance of the tractor terms of warranty systems scheduled services understood operation of tractor in the field and oth...

Page 5: ...5 P a g e OWNER S MANUAL STARTRAC 263 4WD 8G STAGE V...

Page 6: ...periodic maintenance as per recommended schedule in the owner s manual at authorized dealership Use only genuine spare parts from dealer stockiest for reliable and durable performance Information pro...

Page 7: ...NTY POLICY FOR EU TRACTORS 18 2 8 MANDATORY SERVICES TO BE AVAILED BY CUSTOMERS TO BE ELIGIBLE FOR WARRANTY 19 2 9 SAFETY ALERT SYMBOLS AND TERMS 20 2 10 SAFETY INTRODUCTION 20 2 11 SAFETY A WORD TO T...

Page 8: ...EMENT 34 2 38 NOISE PATHOLOGIES 35 2 39 POSITION OF DECALS ON TRACTOR 36 CHAPTER 3 INSTRUMENTS AND CONTROLS 39 3 1 CONTROLS 39 3 2 INSTRUMENT PANEL 40 3 3 HOUR CUM RPM METER 40 3 4 ENGINE COOLANT TEMP...

Page 9: ...G THE PTO 49 4 17 A REQUIREMENT TO USE ONLY POWER TAKE OFF DRIVE SHAFTS WITH ADEQUATE GUARDS50 4 18 INFORMATION ABOUT USING IMPLEMENTS WITH PTO DRIVE SHAFTS 50 4 19 HAND THROTTLE LEVER 51 4 20 HYDRAUL...

Page 10: ...VING INTERVALS 62 5 6 MISCELLANEOUS INSPECTIONS 62 5 7 FUEL INJECTION PUMP 62 5 8 KEEP THE ENVIRONMENT CLEAN 62 5 9 ENGINE COOLING SYSTEM 62 5 10 RADIATOR 62 5 11 LUBRICATION 62 5 12 INDICATOR LIGHTS...

Page 11: ...RING CYLINDER KNUCKLE 70 5 37 CLUTCH PEDAL 71 5 38 METHOD TO CHECK CLUTCH PEDAL FREE PLAY 71 5 39 METHOD TO ADJUST CLUTCH PEDAL FREE PLAY 71 5 40 BRAKE PEDAL 71 5 41 METHOD TO CHECK BRAKE PEDAL FREE P...

Page 12: ...PIN SOCKET 77 5 62 LONG IDLE PERIOD 77 5 63 GREASING POINTS AVAILABLE ON THE TRACTOR 78 5 64 GREASING POINTS 79 5 65 WIRING CIRCUIT DIAGRAM 80 CHAPTER 6 TECHNICAL SPECIFICATION 81 OVERALL DIMENSION 82...

Page 13: ...ASSIS NUMBER Vehicle Identification number is punched on left hand side of the front axle bracket chassis If you find the number difficult to read you will also find it on the statutory plate which is...

Page 14: ...explanations or other information 1 3 ROPS CERTIFICATE PLATE ROPS certificate plate is riveted on right side ROPS as shown in Fig Information about ROPS serial number and tractor model is inscribed on...

Page 15: ...Warning Lights Four Wheel Drive On Read operator Manual Four Wheel Drive Off Position Lamps Fast Headlight Beam Slow Parking Brake Engine On Engine Coolant Temperature Engine Start Battery Charging C...

Page 16: ...egarding performance or methods of use of its machines or to accept liability for any loss or damage which may result from these statements or from any errors or omissions If the tractor is to be used...

Page 17: ...original Dealer operates and have not made arrangements with your new Dealer the latter will readily provide assistance in emergency but you will be charged at normal rates for any work undertaken unl...

Page 18: ...dealer who further gets free replacement or equivalent credit amount from company under specified procedure of warranty provided the cost of an individual item or part is above EURO 10 LABOUR charges...

Page 19: ...within 06 months from the date of delivery or 500 hours whichever occurs earlier 4th Service within 12 months from the date of delivery or 750 hours whichever occurs earlier 5th Service within 18 mont...

Page 20: ...peration It does not cover all operation and safety instructions relevant to all known implements and attachments that may be fitted at the time of tractor delivery or at some future date It is essent...

Page 21: ...ords and symbols shown below used in this book and on decals you must take note of their instructions as they relate to personal safety DANGER The symbol and the word DANGER indicates an imminently ha...

Page 22: ...has a safety frame in the upright position 3 Where possible avoid operating the tractor near ditches embankments and holes 4 Reduce speed when turning crossing slopes and on rough slippery or muddy su...

Page 23: ...ing the seat belt If a fold down safety frame is installed DO NOT wear a seat belt when the safety frame is in folded down position NEVER keep the safety frame in the folded down position when working...

Page 24: ...as in the above Fig 2 1 when operating the tractor If the tractor is operated with the safety structure folded down e g to enter a low building drive with extreme caution and DO NOT use seat belt Fold...

Page 25: ...u should carry wear the following fig 2 4 A A hard hat B Safety glasses goggles or face shield C Hearing protection D Respirator or filter mask E Inclement weather clothing F Reflective clothing G Hea...

Page 26: ...nd wait for it to cool before refueling Check the engine oil level and add oil if required Perform all maintenance procedures outlined in the maintenance and adjustment section of this manual Check th...

Page 27: ...North America such safety sheets are available at the Dealer s Before any maintenance on the machine refer to the above mentioned safety sheets for fluids oils etc used in this machine The sheets info...

Page 28: ...R step on foot controls when mounting or dismounting NEVER attempt to mount or dismount from a moving tractor NEVER jump off a tractor in any circumstances 2 27 START SAFELY BEFORE STARTING THE ENGINE...

Page 29: ...or fail to operate in your equipment stop work shut off the engine inspect the machine and have repairs or adjustments made before resuming operation 2 29 WATCH OUT FOR OTHERS Be aware of what is goi...

Page 30: ...NS Set the wheel track at the widest setting suitable for the job being done Lock the brake pedals together before driving at transport speeds Reduce speed to match operating conditions If the tractor...

Page 31: ...ing using the top link connection or from any point above the center line of the rear axle Always use an approved drawbar and only use a drawbar pin that locks into place High hitching can cause rear...

Page 32: ...should be backed down the slope and travel forward uphill Keep the loader bucket as low as possible Always keep the tractor in gear when going downhill never permit the tractor to coast with clutch d...

Page 33: ...or forks must be equipped with a suitable restraining device to prevent the load bales fence posts rolls of fence wires etc From rolling down the lift arms into the operator s compartment and crushin...

Page 34: ...to pass at any intersection Slow down for turns and curve Make wide gentle turns Signal your intent to slow stop or turn Shift to lower gear before going up or down hills Keep tractor in gear Never c...

Page 35: ...idual characteristics It is an incurable disease the only efficacious means of protection against it is prevention Other effects Noise does not just determine aural sensation For levels exceeding 70dB...

Page 36: ...36 P a g e OWNER S MANUAL STARTRAC 263 4WD 8G STAGE V 2 39 POSITION OF DECALS ON TRACTOR 3 1 4 7 2 6 5 Fig 2 27...

Page 37: ...37 P a g e OWNER S MANUAL STARTRAC 263 4WD 8G STAGE V 1 2 3 4...

Page 38: ...38 P a g e OWNER S MANUAL STARTRAC 263 4WD 8G STAGE V 5 7 6...

Page 39: ...39 P a g e OWNER S MANUAL STARTRAC 263 4WD 8G STAGE V CHAPTER 3 INSTRUMENTS AND CONTROLS 3 1 CONTROLS NOTE Consult the Operation chapter for instructions on how to correctly use the controls Fig 3 1...

Page 40: ...ing from actual hour As per Clock this is purely depending on Engine RPM 3 4 ENGINE COOLANT TEMPERATURE GUAGE Green area normal operating temperature Wait for the pointer to reach the green area indic...

Page 41: ...s used for indicating the vehicle turn Move turn signal lever left to indicate left L hand turn or right R for right hand turn Indicator lights will flash according Head Light and Parking Light Switch...

Page 42: ...rtable approach towards all levers The range of effort that can be adjusted while sitting on seat is 50 140 kgf Adjustment 1 lift the lever 1 to move the seat forward and backward 2 Use knob 2 to adju...

Page 43: ...switch is as below 1st Position OFF 2nd Position ON START 3rd Position START All the electrical systems remain disconnected in this position The warning lights Battery Oil Pressure indicator will be f...

Page 44: ...Tractor is equipped with E marked head and taillights 3 15 PLOUGH LIGHT Adjustable plough lamp A is provided at rear right side and it is mounted on RH fender 3 16 BATTERY ISOLATOR SWITCH This switch...

Page 45: ...IF THIS FAILS TO OCCUR HAVE THE TRACTOR REPAIRED BY YOUR DEALER OR AUTHORIZED SERVICE CENTER 4 4 COLD WEATHER STARTING TEMPERATURES BELOW 0 C OR 32 F Perform operations A B C as instructed above Turn...

Page 46: ...t performance and working life of the engine 2 During this period do not subject the tractor to loads greater than those it will have to deal with during the rest of its working life 3 It is preferabl...

Page 47: ...LOSING THE BONNET 1 Firstly insert the key into the keyhole provided at the front of bonnet as shown in fig 4 2 Rotate it clockwise direction 2 To close the bonnet gently lower the hood down then pres...

Page 48: ...the speed before tractor movement Speed Selection 1 Neutral Position Lever in the middle cut 2 Medium Speed Move the lever out of the cut and shift towards front end 3 High Speed Move the lever out o...

Page 49: ...Before connecting adjusting or working on implements operated by the PTO disengage the PTO stop the engine remove the key from the dashboard and engage the parking brake 3 Do not work under raised imp...

Page 50: ...lowered on the ground before leaving the tractor 13 Stay clear from the area between tractor and trailed vehicle 4 18 INFORMATION ABOUT USING IMPLEMENTS WITH PTO DRIVE SHAFTS 1 Shut off engine and dis...

Page 51: ...er On multi component telescoping drivelines the yokes at each end must be aligned as shown The yokes at each end must NOT be at 90 to one another 4 19 HAND THROTTLE LEVER Hand throttle lever mounted...

Page 52: ...SPORT LOCK It acts as safety device during transportation of implements It Is located on front side of hydraulic system below driver seat for that you need to open TCA window For uses the transport lo...

Page 53: ...RAKING ON BOTH REAR WHEELS NEVER USE THE BRAKES INDEPENDENTLY WHEN DRIVING ON PUBLIC ROADS IF YOU EVER NOTICE THE BRAKES BECOMING LESS EFFECTIVE IDENTIFY THE CAUSE IMMEDIATELY AND REPAIR WHEN WORKING...

Page 54: ...not taken the warranty could be rendered invalid 4 29 GROUND SPEED TABLES GROUND SPEED TABLES RATED ENGINE RPM STARTRAC 263 4WD SHUTTLE OPTION RANGE GEAR REAR TYRE SIZE Agri Tyre 8 3 X 20 LOW 1 1 43...

Page 55: ...r the tractor If these simple rules are carefully followed they will ensure maximum working life for your tires If you notice any cuts in the tread or side walls have them vulcanized immediately to av...

Page 56: ...tractor performance For better performance of tractor the weight of tractor can be decreased as per requirement Maximum productivity can be achieved only if tractor weight is appropriate for the job...

Page 57: ...as implement starts rising move back the lever by few mm Proper Setting of Draft Prevents Overloading of engine breakage of implements clutch Slippage tyre slippage and excess fuel consumption 4 37 T...

Page 58: ...nted on the three point linkage lateral swing must be eliminated by tightening the stabilizers To adjust the stabilizers chain turn clockwise anti clockwise to increase or reduce lateral swing NOTE Wh...

Page 59: ...OWER TO THE GROUND ANY IMPLEMENT THAT IS MOUNTED ON THE THREE POINT LINKAGE NEVER WORK UNDERNEATH AN IMPLEMENT HELD UP ONLY BY THE HYDRAULIC POWER LIFT AND THREE POINT LINKAGE SUPPORT THE IMPLEMENT FO...

Page 60: ...CT CT CT CT CT ENGINE Engine Oil R R R R R Engine Oil Filter R R R R R Tappet Clearance CA CA CA CA CA Fuel Filter Element R R R R R Fan Belt Tension CT CT CT CT CT Radiator Coolant Level C C C C C A...

Page 61: ...not carry out inspections maintenance work or adjustments on the tractor while the engine is running 5 2 SEALED UNITS Do not remove the seals from the following parts injection pump and over speed scr...

Page 62: ...s are well tightened D Make sure that all other nuts and bolts are well tightened 5 7 FUEL INJECTION PUMP Only OEM Authorized dealer your Dealer s specialized personnel may be allowed to work on the i...

Page 63: ...must be replaced with an original spare which must be fully tightened 7 Dry up any fuel spill immediately 5 14 FUEL REQUISITES It is important to use good quality fuel if the engine is to be long last...

Page 64: ...with a rag and then dip it into sump again then remove the dipstick again and or sure that the oil level is within the H L mask reaches and does not exceed the level marked on it If necessary add rec...

Page 65: ...hat could cause malfunction If leak is found and any other defect that cause the oil level to drop immediate action is required to avoid any damage to mechanical systems Check at regular intervals the...

Page 66: ...structions given by the antifreeze manufacturer Antifreeze also possesses antioxidant and rust inhibiting properties and is suitable for all seasons In Sub Zero Temperature climate conditions use Ethy...

Page 67: ...g life 5 26 REPLACEMENT OF ENGINE FUEL FILTER 1 Shut down fuel cock 2 Remove the filter by rotating it in anti clockwise direction by hand or special wrench 3 Take new filter and check it for proper s...

Page 68: ...ansmission oil reaches the required level mark on the dipstick 5 If required fill up to the correct level See the Lubricants and Fuel chart for the type of oil to be used according to the transmission...

Page 69: ...Cooling system is closed pressurized system so don t operate the tractor without radiator cap or cap with damaged rubber seals defective release valve to avoid water loss and engine overheating Use g...

Page 70: ...t removing secondary element Ensure proper seating of filter into housing before latching the cover Do not use latches on the cover to force the filter into air cleaner which could cause damage to hou...

Page 71: ...less than 25 mm or higher than 30 mm then get it adjusted 5 39 METHOD TO ADJUST CLUTCH PEDAL FREE PLAY Loosen the Fork and check nut 1 To restore the pedal travel A Then fit the Fork back again and l...

Page 72: ...t the adjustment if necessary 7 Repeat the same procedure for the other side Fig 5 13 8 Finally check that the free travel is the same for both pedals and that the brakes engages simultaneously on bot...

Page 73: ...the flat ground and the battery cold NOTE Make sure that the battery terminal nuts are well fixed to their terminals 5 47 BATTERY CHARGING PROCEDURE Check the battery charge with a digital voltmeter...

Page 74: ...batteries which are being charged When connecting the battery to a charger make sure that positive lead of the charger is connected to the positive of the battery and the negative to the negative Inco...

Page 75: ...r motor is mounted on the left side of the engine The starting motor rotates the engine crankshaft for starting Visually check the starter for damage If starter is dusty blow off dust using compressed...

Page 76: ...circuits and excessive power draw protect the tractor s electrical system The number of the fuses in the electrical system depends on the tractor model Before replacing a blown fuse with a new equiva...

Page 77: ...ols Remove the ignition key from ignition switch off battery isolator switch Empty the fuel tank and fill with it with new diesel fuel until the maximum level is reached Remove the battery clean the c...

Page 78: ...78 P a g e OWNER S MANUAL STARTRAC 263 4WD 8G STAGE V 5 63 GREASING POINTS AVAILABLE ON THE TRACTOR Fig 5 38...

Page 79: ...TAGE V 5 64 GREASING POINTS 1 Clutch Housing 3 Points 2 Front Axle Center Pin 1 Point 3 Front Differential 2 Points 4 Power Steering Cylinder 1 Point 5 Power Steering Cylinder Knuckle Joint On steerin...

Page 80: ...80 P a g e OWNER S MANUAL STARTRAC 263 4WD 8G STAGE V 5 65 WIRING CIRCUIT DIAGRAM...

Page 81: ...pe Hydrostatic Power Steering HYDRAULIC 3 Point Linkage Category Cat I Lifting Capacity 600 KG Lower Link FORWARD SPEED Minimum Km Hr 1 43 2500 RPM Maximum Km Hr 21 45 2500 RPM BRAKES Type Oil Immerse...

Page 82: ...15 5 16 5 280 70R 18 280 70R 16 280 70R 18 Rear Tyre Pressure Kg Cm2 2 46 1 54 1 54 1 54 1 58 1 54 Length Max mm 2824 2824 2824 2824 2824 2824 Length Min mm 2674 2674 2674 2674 2674 2674 Width mm 102...

Page 83: ...el tank thoroughly once in 500 hrs Do not use contaminated fuel as it may affect the operation of fuel injection pump and the injectors Do changes filter regularly as recommended in service schedule D...

Page 84: ...sion oil after 750 hrs of operation Do not use top gears with low engine rpm Do operate at optimum speed and correct gear HYDRAULIC SYSTEM LINKAGE Do ensure that hydraulic control lever is in down pos...

Page 85: ...the tractor with correct tyre pressure This will lead to better traction longer tyre life and better fuel consumption Do not operate the tractor with excessive tyre pressure Do not allow the rear whe...

Page 86: ...or cleaning Fit new sealing rings when the filter elements are changed Do not temper with the fuel injection pump If the seal is broken the warranty becomes void Watch the oil pressure gauge or warni...

Page 87: ...oil level up to mark Oil quality is not good Use genuine oil Engine Not Giving Max Power Leakage of oil Check and repair Heavy load on engine Decrease load or shift in low gear Air cleaner dirty Clean...

Page 88: ...mproper Adjust it and take instrument from dealer for right Less engine temp Check injector and service Fuel injection nozzle faulty Check and service through dealer HYDRAULIC Excessive Heating of Oil...

Page 89: ...rakes Tractor Goes in One Side Wrong adjustment of brakes Check Both brakes are not set properly Adjust Brakes Works When Fully Pressed Wrong adjustment of brake pedal Check and adjust ELECTRICAL Elec...

Page 90: ...DATE OF SERVICE COMMENTS Valid for 1 Month or 50 Hours Which Ever is Earlier from Date of Delivery I hereby certify that service has been carried out to my entire satisfaction Valid for 1 Month or 50...

Page 91: ...nt Wheel Bolts Battery Terminal Cover with Petroleum Jelly Rear Wheel Bolts Fuel Strainer Filter Cylinder Head Bolts CHECK TOP UP IF REQUIRED Radiator Coolant Level Oil Level in Rear Transmission Tran...

Page 92: ...DATE OF SERVICE COMMENTS Valid for 3 Month or 250 Hours Which Ever is Earlier from Date of Delivery I hereby certify that service has been carried out to my entire satisfaction Valid for 3 Month or 2...

Page 93: ...nt Wheel Bolts Battery Terminal Cover with Petroleum Jelly Rear Wheel Bolts Fuel Strainer Filter Cylinder Head Bolts CHECK TOP UP IF REQUIRED Radiator Coolant Level Oil Level in Rear Transmission Tran...

Page 94: ...DATE OF SERVICE COMMENTS Valid for 6 Month or 500 Hours Which Ever is Earlier from Date of Delivery I hereby certify that service has been carried out to my entire satisfaction Valid for 6 Month or 5...

Page 95: ...nt Wheel Bolts Battery Terminal Cover with Petroleum Jelly Rear Wheel Bolts Fuel Strainer Filter Cylinder Head Bolts CHECK TOP UP IF REQUIRED Radiator Coolant Level Oil Level in Rear Transmission Tran...

Page 96: ...DATE OF SERVICE COMMENTS Valid for 12 Month or 750 Hours Which Ever is Earlier from Date of Delivery I hereby certify that service has been carried out to my entire satisfaction Valid for 12 Month or...

Page 97: ...ners Breather Assembly Fan Belt Tension Battery Terminal Cover with Petroleum Jelly Front Wheel Bolts Fuel Strainer Filter Rear Wheel Bolts Cylinder Head Bolts CHECK TOP UP IF REQUIRED Radiator Coolan...

Page 98: ...DATE OF SERVICE COMMENTS Valid for 18 Month or 1000 Hours Which Ever is Earlier from Date of Delivery I hereby certify that service has been carried out to my entire satisfaction Valid for 18 Month or...

Page 99: ...ssembly Front Wheel Bolts Battery Terminal Cover with Petroleum Jelly Rear Wheel Bolts Fuel Strainer Filter Cylinder Head Bolts CHECK TOP UP IF REQUIRED Radiator Coolant Level Oil Level in Rear Transm...

Page 100: ...Padavala Road Veraval Shapar Taluka Kotda Sangani District Rajkot Gujarat India Pincode 360024 Phone fax 91 2827 252547 253916 17 9726270707 9099433133 Email info captaintractors com Web www captaintr...

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