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2/19/2020

Starline CDe240 Operator Manual

9

Installation Troubleshooting

Machine not starting or filling

Ensure water supply to machine is turned on.

Ensure power supply to machine is turned on.

Check that the water inlet hose isn’t twisted or kinked.

Poor wash results

Check that there are adequate pre-rinse processes in place.

Ensure high quality non-foaming commercial dishwasher detergent has been connected at the correct dosage 

for your site, water quality and application. If uncertain, consult a chemical specialist.

Ensure that the wash temperature is between 60°C and 65°C.

Chemical residue on items after the cycle

Check water pressure, this is likely too low and below the minimum 200kPa required.

Check that nothing is obstructing the wash & rinse arms.

Check the rinse fluid dosage is not too high.  If uncertain, please consult a chemical specialist.

Dishwasher is foaming

Ensure high quality non-foaming commercial dishwasher detergent has been connected at the correct dosage 

for your site and application. If uncertain, please consult a chemical specialist.

Allow wash water to heat to at least 60°C prior to starting the first cycle as some commercial dishwasher 

chemical will foam at low temperatures.

Low water pressure can result in above average detergent concentrations. As low water pressure also impacts 

rinse results, we recommended this is solved by installing a rinse pump rather than compensating by reducing 

chemical dosages.

Other equipment in the kitchen has needed filters or has scale

Due to the high temperatures in dishwashers, scale will build up in the wash tank, on the arms and in the rinse 

tank. The incoming water should be treated. If uncertain, please consult a water specialist.

As with the Combi-Oven, high chloride levels will do irreversible damage to a number of the components inside 

a commercial dishwasher. The incoming water should be appropriately treated. If uncertain, please consult a 

water specialist.

Pawl drive not operating 

Clear the area around the limit switch on the roller table.

Adjust the clutch tension of the Pawl Drive motor, the Pawl drive clutch tension can be tightened by turning the 

2 nuts at the bottom of the pawl drive shaft clockwise or loosened by turning the 2 nuts anticlockwise. (Note: 

the tension  must be at a level where a person can grab the pawl drive with both hands and stop the pawl drive 

motion).

Too much steam escaping the machine

Ensure all curtains are in place and positioned correctly.

By default the wash thermostat is set to 65°C, reduce temperature to 60°C if required.

Check the hot/cold water solenoids connections are connected to the correct water mains outlet.

Check vents on top of the machine are clear of any obstructions - DO NOT USE THE TOP OF THE MACHINE FOR 

STORAGE. 

Check that nothing has changed in relation to allowing adequate airflow through the washroom.

Ensure that the condenser inlet baffles are fully open. 

If a dryer is fitted, ensure that this is not creating a backflow through the machine.

Grinding noise from the machine

Phase rotation from the main power supply must be checked after installation to ensure correct direction. 

(excessive noise and damage to the wash pump can occur due to incorrect direction). Indicator on drive.

Machine stops and refills during the commissioning stage

Fit the curtains according to the Operator Care – curtain diagram (page 14). 

Ensure the Scrap Trays are fitted in the Wash and Rinse Zones.

Summary of Contents for CDe240

Page 1: ...CDe240 RACK CONVEYOR OPERATOR MANUAL...

Page 2: ...relieves the manufacturer of any responsibility The alteration of machine operation design or the replacement of parts not approved by the manufacturer may void warranties and approvals This machine...

Page 3: ...nstallation Diagram 6 Installation Instructions 8 Installation Checklist 9 Installation Troubleshooting 10 Operator Use Guide 11 Operator Care Wash Zone 12 Operator Care Rinse Zone 13 Operator Care Cu...

Page 4: ...are hazardous handle with care Read and follow the safety information found on the labels of detergent containers and Material Safety Data Sheets Use protective eyewear and clothing if decanting conta...

Page 5: ...2 19 2020 Starline CDe240 Operator Manual 5 Installation Diagram CDe240 Installation Part CDe240R Installation Date 16 02 2020 Version 1 A...

Page 6: ...C may necessitate a recalibration of other settings e g wash and pre wash temperatures and the airflow of a dryer if fitted Connection 20 mm 3 4 BSP male NOTE Flush supply line before connection Poor...

Page 7: ...d Rinse Fluid injector pumps NOTE Commercial detergents can be hazardous read instructions store safely and handle with care Care needs to be taken when changing chemicals ensuring that the detergent...

Page 8: ...RATOR MANUAL CHEMICALS CHEMICAL NAME CONTAINER NO LEAKS PRIMED CALIBRATED DETERGENT RINSE FLUID MACHINE OPERATION MACHINE RUNNING CORRECTLY MULTIPLE CYCLES RUN NO ISSUES CHEMICAL DOSAGE CORRECT CORREC...

Page 9: ...the rinse tank The incoming water should be treated If uncertain please consult a water specialist As with the Combi Oven high chloride levels will do irreversible damage to a number of the components...

Page 10: ...table of the machine Ensure that the rack remains parallel to the back of the sideload table Repeat for all consecutive racks For quicker washing press Fast button to toggle faster washing speed NOTE...

Page 11: ...mp Inlet Filter 12 and Scrap Trays 10 to the machine Weekly Cleaning To be done in conjunction with Daily cleaning Remove Lower Wash Arms 8 lift up to unhook the arm and then withdraw Remove Upper Was...

Page 12: ...Pump Inlet Filter 20 to the machine Weekly Cleaning To be done in conjunction with Daily cleaning Remove Lower Rinse Arms 16 17 lift up to unhook the arm and then withdraw Remove Upper Rinse Arms 13...

Page 13: ...x 150 Part number 840 90013 The Purpose of Curtains To keep the heat inside the zones of the machine To stop water splashing from one zone to another This prevents wash and rinse water mixing If this...

Page 14: ...FILM NO FIZZ WET WASHWARE SCALE BUILD UP IN MACHINE FILTERS ON OTHER EQUIPMENT LIMIT SWITCH ACTIVATED WASH ARM NOT FITTED PROPERLY MACHINE STOPS REFILLS CONSTANTLY Likely cause Possible cause For iss...

Page 15: ...CDe180 have been tested and confirmed as compliant with latest WMTS 101 2016 Appliances low hazard rating No additional backflow prevention devices are required to be installed with Starline dishwash...

Page 16: ...2 19 2020 Starline CDe240 Operator Manual 16 Schematic Diagram CDe240 Schematic Diagram Part 250326 Date 14 02 2020 Version 1 A...

Page 17: ...2 19 2020 Starline CDe240 Operator Manual 17 Accessories CDe240 Accessories Part CDe240 ACW Date 28 08 2018 Version 1 A...

Page 18: ...8 Auckland 24HR Service 0800 Starline Tel 09 829 0930 Fax 09 829 0935 E mail info washtech co nz web www starline co nz ISO9001 All Washtech products are designed and manufactured by Washtech using th...

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