Starke EcoMaxx ECO-FD 18 Operation Manual Download Page 6

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Maintenance of the Hydraulic System .......................................................... 20

Battery Care................................................................................................. 20

Drive System Maintenance........................................................................... 21

Inspection of Industrial Trucks While In Storage ........................................... 21

Service Requirements ...........................................................................27

Genuine Starke Replacement Parts .............................................................. 27

Safe Work Practices ..................................................................................... 27

Safety Equipment and Warning Labels ......................................................... 28

Handling the Battery Safely .......................................................................... 29

Notes on Other Hazards ............................................................................... 30

OPERATION SAFETY TIPS ............................................. 33

Summary of Contents for EcoMaxx ECO-FD 18

Page 1: ... 402 Allanburg Road Thorold ON L2V 1A4 Canada TOLL FREE 877 435 4352 FAX 905 227 2072 www starkecanada com www starkeusa com Stärke EcoMaxx Series Forklifts ECO FG FD 18 20 25 30 35 PA MODELS REVISION EXOPR 01 2012 OPERATION MANUAL ...

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Page 3: ...tärke Material Handling Group strongly suggests that you read this manual in its entirety Optimized efficiency begins EcoMaxx forklift In addition a qualified person experienced in lift truck operation must guide every new operator through operation lessons before they operate the lift truck independently Stärke Material Handling Group puts operator safety at the core of model designs and operatio...

Page 4: ...hould the forklift be used for any other purpose than the intended function the operator is responsible for their own safety and the safety of others and property Additional information that describes the safe operation and use of forklifts is available from the following sources Employment safety and health standards or regulations Safety laws codes and standards Publications from government safe...

Page 5: ...ehicle Use 12 Work Environment 12 For Engine Powered Forklifts 12 For Electric Powered Forklifts 12 Work Environment Hazards 13 Slippery Road Surfaces 13 Rough Ground 13 Lighting 13 Noise 13 Conditions That Apply When Attachments Are Used 13 Information on Operating the Forklift 14 Qualifications and Training 14 Fundamental Safety Guidelines 14 Fuel 16 Fuel Types 16 Handling of Fuel 16 Refuelling ...

Page 6: ...Maintenance 21 Inspection of Industrial Trucks While In Storage 21 Service Requirements 27 Genuine Starke Replacement Parts 27 Safe Work Practices 27 Safety Equipment and Warning Labels 28 Handling the Battery Safely 29 Notes on Other Hazards 30 OPERATION SAFETY TIPS 33 ...

Page 7: ...1 CORRECT OPERATING PROCEDURE ...

Page 8: ...ven if a load less than the maximum is set far forward on the forks or if a load exceeds the specified allowable limit the rear wheels will tend to float and the steering wheel will be hard to turn This the most dangerous condition for a forklift Because of this principle of leverage a forklift s capacity is always specified by giving not only the maximum weight it can lift but also the maximum di...

Page 9: ...ks with the mast in a vertical position HOW TO READ THE LOAD CAPACITY CHART The load weights 2500 kg well below the normal capacity of a truck with 4 5m mast However the load center is 100cm from the back of the forks On the chart trace up from the 100cm load center to the upper load curve and then across to the capacity scale According to the chart the maximum weight that can be lifted at a 100cm...

Page 10: ...ure of the load center and capacity before starting the operation 1 Vehicle Type 2 Special Vehicle Type Attachment Type 3 Frame No 4 Vehicle Weight 5 Mast Lifting Height 6 Front Tread 7 Tire Size 8 Air Pressure 9 Year of Manufacture 10 UL Specification 11 Load Capacity 12 Load Center ...

Page 11: ...eriod During the first 100 hours pay special attention to the following Do not race the engine unnecessarily After starting the engine allow it to warm up fully before starting work Avoid rough handling and driving Do not overwork the forklift Be sure that the new vehicle receives inspection service and periodic maintenance as noted in the Service Booklet ...

Page 12: ...e accelerator pedal lightly 5 Now pull the switch on START and the engine will start NOTE Do not crank the starter motor for more than five seconds at a time AFTER STARTING Once the engine is started do not begin work immediately let the engine warn up fully LIFT CYLINDER WARM UP Every day before beginning work with the forklift always operate the forks with the full piston cylinder stroke several...

Page 13: ...d condition 2nd gear may be used for takeoff and travel but in the loaded condition 1st gear should always be used for takeoff STEERING 1 The left hand is used to turn the steering wheel by the knob The right hand This forklift is steered by the rear wheels The steering wheel turns easily I so watch out for exaggerated tail swing PICKING UP LOADS Approach an object to be loaded carefully keeping t...

Page 14: ...ks keep the mast titled backward and the forks 15 to 20 cm off the ground 4 Never travel with the mast titled forward with the load raised The load center of balance can shift and cause the load to fall off 5 Back down a slope slowly when carrying a load STOPPING AND PARKING To come to a stop release your foot from the accelerator pedal reduce speed and apply the brake with the foot pedal When par...

Page 15: ...T WEATHER Keep the following points in mind when you handle the forklift in hot weather COOLING SYSTEM 1 Clogged radiator can cause overheating Clean them out regularly with a blast of compressed air Also check for water leakage at the same time 2 Check the fan belt tension and adjust to the specified tension 3 If the engine overheats and coolant boils over let the engine run idle until the temper...

Page 16: ...icult it is for a battery to freeze up By the same token battery effectiveness is at its peak NOTE Make sure the cap on the fuel tank is closed tightly so that no rain or snow can enter USE OF ANTIFREEZE Before freezing weather sets in the coolant 100 water should be replaced by an antifreeze coolant a mixture of water and the antifreeze compound the mixing ratio depends on the lowest temperature ...

Page 17: ...11 SAFETY TRANSPORTATION MAINTENANCE ...

Page 18: ...t regions or at high altitudes In environments with exhaust emissions exceed standards FOR ENGINE POWERED FORKLIFTS Do not use the forklift in bad weather conditions such as thunderstorms or high winds Similarly when dense fog arises wait until visibility is good before using the forklift Engine exhaust gas can be hazardous to your health as it contains carbon monoxide Where work must be done indo...

Page 19: ...as with insufficient light Provide adequate lighting for the work environment or consult with your Starke EcoMaxx dealer about installing work lights on the forklift NOISE Excessive peripheral noise can distract the operator and cause fatigue There is also the risk that warnings to pedestrians and will go unnoticed Operators must take particular care when using the forklift in noisy environments C...

Page 20: ...rily switch to other forklifts are trained to familiarize themselves with the characteristics of each forklift before beginning work FUNDAMENTAL SAFETY GUIDELINES WORKERS Where a seat belt is fitted operators must wear the seat belt while operating the forklift Always use the proper personal protective equipment such as hard hats protective shoes gloves eye protection or other equipment as appropr...

Page 21: ...N ATTACHMENTS ARE USED ON THE FORKLIFT When attachments are installed on the forklift the rated capacity is lessened than that of a standard model Check with your Starke EcoMaxx dealer for the rated capacity of the specific attachment used An example of the particular considerations that apply when attachments are used is given below When the forklift operated is equipped with the side shift attac...

Page 22: ...nections to ensure a secure supply Ensure that the refuelling area is wall ventilated is away from sparks and flames and is equipped with appropriate fire extinguishing equipment Fuel is flammable and can ignite and explode Any flame is strictly forbidden when handling fuel Mistakes in fuel handling can invariably cause serious accidents Always clean up any fuel spills LPG is heavier than air and ...

Page 23: ...lly check the connections for damage or other abnormalities If a gas leak occurs do not start the engine and request repairs immediately When the LPG tank needs refilling ask the LPG station attendant to fill the tank Never attempt to fill the tank yourself unless properly trained This is extremely dangerous ...

Page 24: ...nd proceed in accordance with the supervisor s directions Park the forklift in the middle of the bed of the trailer or freight car lower the forks or attachment to the bed and apply the parking brake To ensure that the forklift does not move during shipment chock the tires and secure the forklift with steel cables To avoid damage to the forklift s paintwork or operator s seat when securing the for...

Page 25: ... and capacity of the forklift electric powered forklifts When an attachment has been replaced operate it without a load and visually inspect for oil leaks or other TOWING THE FORKLIFT AND MOVING INCOMPLETE FORKLIFTS Use a trailer or freight car to move the forklift to another location Do not tow the forklift or push it from behind The drawbar is located behind the counterweight Use the drawbar to ...

Page 26: ...he brake fluid level and fluid quality in the reservoir tank once a month keeping the brake system in normal operation condition at all times Brake fluid most be changed when the truck is stored for more than 6 moths MAINTENANCE OF THE HYDRAULIC SYSTEM As far as possible unpack the truck and store it with the mast fully raised in the maximum backward tilt position Once a month perform the lifts lo...

Page 27: ...possible condition INSPECTION OF INDUSTRIAL TRUCKS WHILE IN STORAGE INSPECTION PERIOD SUMMARY In order to maintain the quality of vehicles in storage and to deliver trucks in satisfactory condition the following inspections must be performed periodically INSPECTION SERVICE INTERVALS INSPECTION SERVICE AREAS Receipt Monthly Semi Annually Paint Condition Rust Condition Damage Each Part Tires Vehicle...

Page 28: ...ery month thereafter Semi Annually Six month after reception by the dealer and every 6 months thereafter INSPECTION ITEMS AREAS INSPECTION DESCRIPTION REMEDY Paint Finish Peeling Discoloration Damage Touch Up Repaint Vehicle Exterior Rust Check Each Truck Part For Rusting Important Checkpoints Overhead Guard Tilt Cylinder Rod Shift Lever Steering Post Torque Converter Shift Rod Back Rest Mud Guard...

Page 29: ...ring Transport Damage While In Stock Touch Up Replace Parts Body Repair Repaint Tires Dirty Damaged Clean Replace Cleanliness Exterior Extremely Dirty Foreign Matter Adhering Clean Wash Truck Repaint Be Sure To Wipe Completely Dry After Washing Clean an Electric Truck With Damp Cloth Do Not Use Water Engine Compartment Cleanliness Engine or Engine Compartment Extremely Dirty Blow Off Dirt With Com...

Page 30: ...pect Adjust Repair Replace 50m Travel Drive Both Forward and Reverse for More Than 50 Meters Inspect Adjust And Repair Engine Oil Inspect The Oil Level With The Level Gauge Check Cleanliness Viscosity And Possible Deterioration Do Not Check Oil Immediately After Turning Off Engine Replenish After Assuring Cleanliness If Truck Has Been In Storage Over Six Months Change Oil Functional Parts Brake Fl...

Page 31: ...s Listed in Pre Delivery Inspection Procedures of the Operator s Manual Add Air Electrolyte Check Electrolyte Level And Specific Gravity See Battery Maintenance Section Replenish Charge Other Plating Aluminum Die Cast Rust On Plating Of Tilt Cylinder Rod Power Steering Rod Etc Rust On Carburetor Water Outlet Etc Remove Rust Replace Rust Preventative BATTERY MAINTENANCE ITEM GASOLINE DIESEL TRUCK E...

Page 32: ... 250 20ºc Remove Battery And Recharge If Below This Level Charging Do Not Perform Quick Change Measure Specific Gravity 01 Each Cell After Charging Measure Specific Gravity Of Each Cell After Charging Measure the Specific Gravity of Each Cell after Charging Convert the Specific Gravity Of Electrolyte Into What It Would Be at a Fluid Temperature of 20ºc S20 St 0 0007 t 20 S20 Specific Gravity at 20...

Page 33: ...zed waste treatment agency SAFE WORK PRACTICES Ask your Starke EcoMaxx dealer about inspections other than routine per work and weekly inspections Your dealer has qualified staffs that are fully trained in the equipment you use Repair manuals are also available from your dealer for information on service requirements NOTES ON DAILY EQUIPMENT CHECKS Always use safety equipment safety helmet safety ...

Page 34: ...pairs are completed check for any oil leaks unusual noise or abnormal operation in any of the components MAIN OPTIONS AND ATTACHMENTS Back Up Alarm Side Shift Fork Rear View Mirror Hinged Fork Rear Combination Lamp Roll Clamp Beacon Light Bale Clamp LPG Vehicle Engine Powered Models Upswept Exhaust Engine Powered Forklifts High Capacity Battery Charger Electric Powered Forklifts SAFETY EQUIPMENT A...

Page 35: ...Y SAFELY Never allow an open flame near the battery The battery gives off hydrogen gas which can catch fire and or explode Always use protective gear such as rubber gloves and or rubber soled shoes when handling the battery The battery produces a high voltage current which can cause electric shocks and or burns if the battery comes into contact with a part of the body during installation maintenan...

Page 36: ...VENT RUNAWAYS The edges of docs and platforms are dangerous Chock the wheels to prevent the forklift from rolling off the edge TAKE APPROPRIATE SAFETY MEASURES IN HAZARDOUS LOCATIONS Employ the safety measure necessary to ensure safety when working on road shoulders and edges of cliffs or where landslides may occur Do not work close to the road shoulders or the edges of cliffs as the ground is sof...

Page 37: ...ards up the slope and backwards down the slope Do not turn on a slope as this may cause the forklift to tip over DO NOT USE THE CHARGER TO OPERATE THE FORKLIFT OR TO LIFT LOADS ELECTRIC POWERED MODELS Do not use any power source other than the battery ...

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Page 39: ...33 OPERATION SAFETY TIPS ...

Page 40: ...iring repairs should be taken out of service until it has been restored to safe operating condition Remember safe handling begins with a safe forklift truck 4 Don t Overload the Forklift Check load weights and handle only within the rated capacity of your forklift truck Before picking up a load be sure of how much it weights and where its load center is located Safe operation requires understandin...

Page 41: ...line with the load lifted high just a slight bump or hole in the floor would be enough to tip the truck 10 Do Not Permit Anyone to Stand between Elevated Forks Never stand or pass or permit anyone else to stand or pass under the elevated forks whether empty or loaded 11 Keep Hands and Feet Out Of the Mast Assembly Never reach through the mast assembly for ANY reason Just one small mistake could re...

Page 42: ... forks is under the load with the load against the load backrest 16 Always Look Before Starting Operation Before starting first make sure that the direction lever is in position for the desired direction of travel and then make sure that the road is clear 17 Start and Stop G R A D U A L L Y and S L O W L Y Avoid Quick or jerky starts and stops particularly when loaded or when stacking Never turn s...

Page 43: ...re you are going 23 Slow Down For Wet Slippery Areas You know how easy it is to lose control of your forklift truck on wet slippery places A forklift truck is not built for winning a Safari Rally in spite of similar road conditions 24 Go Slow and Sound the Horn at Corners Go slow wherever vision is limited or obstructed If your plant has traffic mirrors use them Observe stop signs stop your forkli...

Page 44: ...er of the aisle to avoid endangering personnel or equipment 29 Keep Hands and Feet inside the Truck While driving do not put your arms or legs outside the forklift truck you only have one set of each Take care of them 30 Watch Rear End Swing Because the rear wheels steer your truck the rear end swings wide when you turn Use care in aisles and other tight places 31 Do Not Allow the Fork Tips to Str...

Page 45: ...ill On a Ramp Travel forward going up and in reverse coming down to keep the load from falling off Don t descend with the load in front Always go up and down grades slowly 36 Use an Assistant When Going Up or Down a Ramp with a Bulky Load When driving forward up a ramp with a load so big you can t see ahead I get someone to guide you and make sure the way is clear 37 Don t Use Your Forklift Truck ...

Page 46: ...he driver s seat is not a smoking seat 41 Check the Condition of Your Forklift Truck after the Day s Work Keep your forklift truck in the best of health Your personal care will not only prevent costly repairs and reduce downtime but will also make you safer as well as the people and equipment around you Report any faulty performance without delay 42 Know Your Forklift Truck and Think Safety Make s...

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Page 48: ...NUAL Edition EXOPR 01 2012 Printing Date 2012 02 Publication Number EXOPR 01 Publisher Stärke Material Handling Group 402 Allanburg Road Thorold Ontario Canada L2V 1A4 1 877 435 4352 www starkeforklift com info starkeforklift com ...

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