Stark 65027 Owner'S Manual And Safety Instructions Download Page 8

INSTALLATION

7

9.

Move the Compressor Pump back to its mounting position and secure each corner of the base with a 3/8”

 

diameter grade 5 or better bolt, washer, lock washer, and nut (all not included).

10.

Make final alignment and adjust belt tension with the motor. It may be necessary to loosen the motor

 

mounting bolts to adjust the motor location. To test the proper tension on the V-belts, press down on the

 

belts—there should be 1/2” deflection or less at mid span. Tighten all mounting hardware.

11.

Connect plumbing hardware (not included) from the 1”–16 UN Air Outlet to the air destination (i.e.,

air pressure tank of the compressor, not included), routing the tubing in the shortest possible path.

12.

Depending  on  the  tool  which  you  will  be  using  with  this  Compressor  Pump,  you  may  need  to 

incorporate

 

additional  components,  such  as  an  in-line  oiler,  a  filter,  or  a  dryer  (all  sold  separately),  as 

shown  on  Figure

 

D  on  page  9  and  Figure  E  on  page  10.  Consult  your  air  tool’s  manual  for  needed 

accessories.

13.

Install a safety guard (not included) that surrounds the motor pulley, V-belts, and Pump Pulley. This

 

safety guard must cover all sides of the moving belts and pulleys. It should have a clearance of about one

 

inch from the moving parts. The safety guard must be sturdy enough to prevent injury.

14.

To operate, fill the Compressor Pump Crankcase with Air Compressor Oil (sold separately) following

 

the directions in the next section. Then follow the manufacturer’s operating instructions and safety warnings

 

applicable to your air compressor.

WARNING! 

Avoid serious injuries. 

DO NOT

 operate this Air Compressor Pump without a safety guard in 

place. 

CHECKING THE OIL

1. Check the oil level before operation. Fill the Pump Crankcase with SAE 30W, non-detergent, Air Compressor

Oil (sold separately).

IMPORTANT:

 Running the Air Compressor Pump with no oil or low oil will cause damage to the equipment 

and void the warranty.
2. The oil level should be at the center of the FULL level on the oil level sight glass, as shown in Figure C.

Add oil as needed to maintain this level. Do not let the oil level go below the center dot (LOW as shown in

Figure C) and do not overfill the oil so that it is above the center dot (OVERFILL as shown in Figure C) on

the sight glass.

3. TO ADD OIL:
A

. Remove the Oil Fill Plug.

B

. Using a funnel to avoid spills, pour enough oil into the Pump Crankcase to reach

the 

FULL

 level in the Oil Sight Glass.

C.

Replace the Oil Fill Plug

NOTE

: SAE 30W, non-detergent, Air Compressor Oil (sold separately) is recommended for use with this 

compressor.

4. Change the compressor oil after the first hour of use to remove any debris.

CAUTION! TO PREVENT INJURY FROM BURNS:

 DO NOT add or change the oil while the compressor is 

in operation. Allow the compressor to cool before replacing oil. 

NOTE

: This pump will consume oil during operation, so check oil level before every use.

Summary of Contents for 65027

Page 1: ...INSPECTION MAINTENANCE AND CLEANING PROCEDURES WRITE THE PRODUCT S SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM OR MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER OWNER S MANUAL AND SAFETY INSTRUCTIONS ITEM 65027 FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT 909 628 0880 MON FRI 9AM TO 3PM PST ...

Page 2: ...ressor Pump Such preventive safety measures reduce the risk of starting the unit accidentally Store an idle compressor pump out of the reach of children and do not allow persons unfamiliar with the compressor pump or these instructions to operate it A compressor pump is dangerous in the hands of untrained users Maintain the Compressor Pump Keep the Compressor Pump clean for better and safer perfor...

Page 3: ...on If unreadable or missing contact Stark Tools for a replacement This product is not a toy Keep it out of reach of children WARNING The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health Safety Code 25249 5 et seq Risk of fire or explosion do not spray flammable liquid in a confin...

Page 4: ... current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Operate unit on level surface Check oil level daily and fill to marked level if needed Peopl...

Page 5: ...4 PARTS INFORMATION 1 AIR FILTER ASSEMBLY 2 CYLINDER 3 OIL FILL PLUG 4 OIL SIGHT GLASS 5 OIL DRAIN PLUG 6 CRANKCASE 7 PUMP PULLEY 8 CYLINDER HEAD ...

Page 6: ...he hole and keyway With the indented side of the Pulley center facing out align the keyway with the Woodruff Key and slide the Pump Pulley over the Crankshaft 4 Slide the Pulley Washer 59 and Spring Washer 60 onto the Bolt 61 and insert the Bolt through Pump Pulley and thread counterclockwise into the Crankshaft Tighten using a wrench not included WARNING Do not force or hammer the Pump Pulley ont...

Page 7: ...er in inches needed to run the unit For example To calculate the pulley diameter needed for a 1725 RPM motor multiply 14 5 by 1050 then divide by 1725 which equals a motor pulley size of 8 8 inches Use the pulley size closest to this figure 3 The Pump Pulley 58 must be in perfect alignment with the motor pulley not included Misalignment between the Motor and the Pump can cause damage to both the m...

Page 8: ...Crankcase with Air Compressor Oil sold separately following the directions in the next section Then follow the manufacturer s operating instructions and safety warnings applicable to your air compressor WARNING Avoid serious injuries DO NOT operate this Air Compressor Pump without a safety guard in place CHECKING THE OIL 1 Check the oil level before operation Fill the Pump Crankcase with SAE 30W n...

Page 9: ...8 DIGITAL CONTROL INTERFACE FIGURE D PORTABLE AIR SUPPLY SETUP ...

Page 10: ...e Misalignment or binding of moving parts Worn cracked or damaged belts Cracked or broken parts Any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the compressor with a clean cloth MAINTENANCE SCHEDULE NOTE The environment in which the Compressor Pump is used and the frequency of use can affect how often you will need to check the pump components and perfo...

Page 11: ...the Pump 3 Remove the Oil Drain Plug allowing the oil to drain into the container 4 When the oil is completely drained from the Pump replace the Oil Drain Plug 5 Fill the Pump with new SAE 30W non detergent Air Compressor Oil to the FULL level on the Oil Sight Glass 6 Replace and tighten the Oil Fill Plug 7 Discard the old oil according to local state and federal regulations AIR FILTER MAINTENANCE...

Page 12: ...TROUBLESHOOTING 11 ...

Page 13: ...PARTS DIAGRAM 12 ...

Page 14: ...PARTS LIST 13 ...

Page 15: ...LY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIEDAND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number...

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