Stark 65027 Owner'S Manual And Safety Instructions Download Page 7

6

INSTALLATION

NOTE

:  Depending  on  your  level  of  expertise,  you  may  wish  to  have  a  qualified  technician  perform  this 

installation.

NOTICE

:  Avoid  damage  to  the  Air  Compressor  Pump  and  other  equipment.  The  Compressor  Pump

 

mounting platform should be flat, level, and strong enough to support the combined weight of the Pump,

 

electric motor or engine, and related hardware and equipment. It must also be capable of withstanding

 

the 

vibration and tension of the drive belt. 

1.

Place the Air Compressor Pump on the mounting surface at the same level as the 5 HP motor used

to drive it. Pump positioning must incorporate easy access to the Oil Drain Plug (36).

2.

Use a motor with the appropriate size pulley to achieve the needed Pump RPM. To calculate the motor

 

and motor pulley needed to power the pump, multiply the Pump Pulley diameter (14.5”) times the pump

 

working RPM (1050) which equals 15,225, then divide by the motor RPM. This will determine the motor

 

pulley diameter (in inches) needed to run the unit. For example: To calculate the pulley diameter needed

 

for a 1725 RPM motor, multiply 14.5 by 1050, then divide by 1725, which equals a motor pulley size of 8.8

 

inches. Use the pulley size closest to this figure.

3. The Pump Pulley (58) must be in perfect alignment with the motor pulley (not included). Misalignment

between the Motor and the Pump can cause damage to both the motor and the compressor pump. Use a

straight edge, such as a yardstick, to check and adjust alignment as needed.

NOTE

: Ensure the Pump Pulley is installed for counterclockwise rotation when facing the pulley side of the 

Pump. 
4. Verify that the Pump Pulley turns freely where it overhangs the mounting surface.

5. Place two V-groove belts (not included) over the Pump Pulley and the motor pulley.

6. Pull the Compressor Pump until properly aligned, and the belts are tight. Recheck the motor pulley,

V-belts, and Pump Pulley alignment.

7. Use mounting holes in the Compressor Pump base as a template to mark the spots where four holes will

be drilled in the mounting surface.
8. Move the Compressor Pump aside and drill four 3/8” diameter holes in the mounting surface.

Summary of Contents for 65027

Page 1: ...INSPECTION MAINTENANCE AND CLEANING PROCEDURES WRITE THE PRODUCT S SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM OR MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER OWNER S MANUAL AND SAFETY INSTRUCTIONS ITEM 65027 FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT 909 628 0880 MON FRI 9AM TO 3PM PST ...

Page 2: ...ressor Pump Such preventive safety measures reduce the risk of starting the unit accidentally Store an idle compressor pump out of the reach of children and do not allow persons unfamiliar with the compressor pump or these instructions to operate it A compressor pump is dangerous in the hands of untrained users Maintain the Compressor Pump Keep the Compressor Pump clean for better and safer perfor...

Page 3: ...on If unreadable or missing contact Stark Tools for a replacement This product is not a toy Keep it out of reach of children WARNING The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health Safety Code 25249 5 et seq Risk of fire or explosion do not spray flammable liquid in a confin...

Page 4: ... current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Operate unit on level surface Check oil level daily and fill to marked level if needed Peopl...

Page 5: ...4 PARTS INFORMATION 1 AIR FILTER ASSEMBLY 2 CYLINDER 3 OIL FILL PLUG 4 OIL SIGHT GLASS 5 OIL DRAIN PLUG 6 CRANKCASE 7 PUMP PULLEY 8 CYLINDER HEAD ...

Page 6: ...he hole and keyway With the indented side of the Pulley center facing out align the keyway with the Woodruff Key and slide the Pump Pulley over the Crankshaft 4 Slide the Pulley Washer 59 and Spring Washer 60 onto the Bolt 61 and insert the Bolt through Pump Pulley and thread counterclockwise into the Crankshaft Tighten using a wrench not included WARNING Do not force or hammer the Pump Pulley ont...

Page 7: ...er in inches needed to run the unit For example To calculate the pulley diameter needed for a 1725 RPM motor multiply 14 5 by 1050 then divide by 1725 which equals a motor pulley size of 8 8 inches Use the pulley size closest to this figure 3 The Pump Pulley 58 must be in perfect alignment with the motor pulley not included Misalignment between the Motor and the Pump can cause damage to both the m...

Page 8: ...Crankcase with Air Compressor Oil sold separately following the directions in the next section Then follow the manufacturer s operating instructions and safety warnings applicable to your air compressor WARNING Avoid serious injuries DO NOT operate this Air Compressor Pump without a safety guard in place CHECKING THE OIL 1 Check the oil level before operation Fill the Pump Crankcase with SAE 30W n...

Page 9: ...8 DIGITAL CONTROL INTERFACE FIGURE D PORTABLE AIR SUPPLY SETUP ...

Page 10: ...e Misalignment or binding of moving parts Worn cracked or damaged belts Cracked or broken parts Any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the compressor with a clean cloth MAINTENANCE SCHEDULE NOTE The environment in which the Compressor Pump is used and the frequency of use can affect how often you will need to check the pump components and perfo...

Page 11: ...the Pump 3 Remove the Oil Drain Plug allowing the oil to drain into the container 4 When the oil is completely drained from the Pump replace the Oil Drain Plug 5 Fill the Pump with new SAE 30W non detergent Air Compressor Oil to the FULL level on the Oil Sight Glass 6 Replace and tighten the Oil Fill Plug 7 Discard the old oil according to local state and federal regulations AIR FILTER MAINTENANCE...

Page 12: ...TROUBLESHOOTING 11 ...

Page 13: ...PARTS DIAGRAM 12 ...

Page 14: ...PARTS LIST 13 ...

Page 15: ...LY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIEDAND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number...

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