Stark 65027 Owner'S Manual And Safety Instructions Download Page 3

IMPORTANT SAFETY INFORMATION

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Use Safety Guard for Pulleys. The Air Compressor Pump Pulley (58), V-belts (not included), and motor 

pulley (not included) must be covered by a safety guard (not included) covering all moving elements before 

operation. 

Before first and every use, verify Pump has sufficient oil.

The  use  of  accessories  or  attachments  not  recommended  by  the  manufacturer  may  result  in  a  risk  of 

injury to persons.  
Misalignment between Motor and Pump can damage the Pump Pulley. Use a straight edge, such as a 

yardstick, to check and adjust alignment as needed. 
Use proper size motor and motor pulley. This Air Compressor Pump must be installed with a 5 HP electric 

motor and pulley (both not included) which can turn the Air Compressor Pump Pulley at approximately 1050 

rpm.
Install motor, pulley belts and pulley belt cover securely. Be sure to use the proper size bolts to install the 

motor (not included). The belts and belt cover (not included) must be strong enough to prevent breaking 

and possible injury.  

Be sure all equipment is rated to the appropriate capacity of this pump. Make sure that the lowest rated 

piece of equipment being used can handle the maximum pressure of the Air Compressor Pump.

Avoid burns. The Cylinders (22), Cylinder Heads (6) and Air Outlet components become very hot during 

operation. 

DO NOT

 touch.

Industrial applications must follow OSHA guidelines.
Maintain  labels  and  nameplates  on  the  Compressor  Pump. These  carry  important  safety  information.  If 

unreadable or missing, contact Stark Tools for a replacement.
This product is not a toy. Keep it out of reach of children

WARNING: 

The brass components of this product contain lead, a chemical known to the State of California 

to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, 

et seq.)
Risk of fire or explosion - do not spray flammable liquid in a confined area or towards a hot surface.

 

Spray 

area must be well-ventilated. 

DO  NOT

 smoke while spraying or spray where spark or flame is present. 

Arcing parts - keep compressor at least 20 feet away from explosive vapors, such as when spraying with 

a spray gun.
Risk of bursting! 

DO NOT 

adjust regulator higher than marked maximum pressure of attachment.

Risk of injury!

 

DO NOT

direct air stream at people or animals.

DO NOT

 use to supply breathing air.

DO NOT

 leave compressor unattended for an extended period while plugged in. Unplug compressor after 

working. 

Keep compressor well-ventilated. 

DO NOT

 cover compressor during use.

Drain tank daily and after use. Internal rust causes tank failure and explosion.

Add correct amount of compressor oil before first use and every use. Operating with low or no oil causes 

permanent damage and voids warranty.

DO NOT

 remove the valve cover or adjust internal components.

Compressor head gets hot during operation. 

DO NOT

 touch it or allow children nearby during or immediately 

following operation. 
Release the pressure in the storage tank before moving.

All  air  line  components,  including  hoses,  pipe,  connectors,  filters,  etc.,  must  be  rated  for  a  minimum

 

working pressure of 150 PSI, or 150% of the maximum system pressure, whichever is greater. 

Summary of Contents for 65027

Page 1: ...INSPECTION MAINTENANCE AND CLEANING PROCEDURES WRITE THE PRODUCT S SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM OR MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER OWNER S MANUAL AND SAFETY INSTRUCTIONS ITEM 65027 FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT 909 628 0880 MON FRI 9AM TO 3PM PST ...

Page 2: ...ressor Pump Such preventive safety measures reduce the risk of starting the unit accidentally Store an idle compressor pump out of the reach of children and do not allow persons unfamiliar with the compressor pump or these instructions to operate it A compressor pump is dangerous in the hands of untrained users Maintain the Compressor Pump Keep the Compressor Pump clean for better and safer perfor...

Page 3: ...on If unreadable or missing contact Stark Tools for a replacement This product is not a toy Keep it out of reach of children WARNING The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health Safety Code 25249 5 et seq Risk of fire or explosion do not spray flammable liquid in a confin...

Page 4: ... current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Operate unit on level surface Check oil level daily and fill to marked level if needed Peopl...

Page 5: ...4 PARTS INFORMATION 1 AIR FILTER ASSEMBLY 2 CYLINDER 3 OIL FILL PLUG 4 OIL SIGHT GLASS 5 OIL DRAIN PLUG 6 CRANKCASE 7 PUMP PULLEY 8 CYLINDER HEAD ...

Page 6: ...he hole and keyway With the indented side of the Pulley center facing out align the keyway with the Woodruff Key and slide the Pump Pulley over the Crankshaft 4 Slide the Pulley Washer 59 and Spring Washer 60 onto the Bolt 61 and insert the Bolt through Pump Pulley and thread counterclockwise into the Crankshaft Tighten using a wrench not included WARNING Do not force or hammer the Pump Pulley ont...

Page 7: ...er in inches needed to run the unit For example To calculate the pulley diameter needed for a 1725 RPM motor multiply 14 5 by 1050 then divide by 1725 which equals a motor pulley size of 8 8 inches Use the pulley size closest to this figure 3 The Pump Pulley 58 must be in perfect alignment with the motor pulley not included Misalignment between the Motor and the Pump can cause damage to both the m...

Page 8: ...Crankcase with Air Compressor Oil sold separately following the directions in the next section Then follow the manufacturer s operating instructions and safety warnings applicable to your air compressor WARNING Avoid serious injuries DO NOT operate this Air Compressor Pump without a safety guard in place CHECKING THE OIL 1 Check the oil level before operation Fill the Pump Crankcase with SAE 30W n...

Page 9: ...8 DIGITAL CONTROL INTERFACE FIGURE D PORTABLE AIR SUPPLY SETUP ...

Page 10: ...e Misalignment or binding of moving parts Worn cracked or damaged belts Cracked or broken parts Any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the compressor with a clean cloth MAINTENANCE SCHEDULE NOTE The environment in which the Compressor Pump is used and the frequency of use can affect how often you will need to check the pump components and perfo...

Page 11: ...the Pump 3 Remove the Oil Drain Plug allowing the oil to drain into the container 4 When the oil is completely drained from the Pump replace the Oil Drain Plug 5 Fill the Pump with new SAE 30W non detergent Air Compressor Oil to the FULL level on the Oil Sight Glass 6 Replace and tighten the Oil Fill Plug 7 Discard the old oil according to local state and federal regulations AIR FILTER MAINTENANCE...

Page 12: ...TROUBLESHOOTING 11 ...

Page 13: ...PARTS DIAGRAM 12 ...

Page 14: ...PARTS LIST 13 ...

Page 15: ...LY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIEDAND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number...

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