Stark 65027 Owner'S Manual And Safety Instructions Download Page 2

IMPORTANT SAFETY INFORMATION

1

GENERAL SAFETY WARNINGS

Read  all  safety  warnings  and  instructions.  Failure  to  follow  the  warnings  and  instructions  may 

result in electric shock, fire and/or serious injury. Save all warnings and instructions for future 

reference. 

SAFETY 

The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible 

conditions and situations that may occur. It must be understood by the operator that common sense and 

caution are factors which cannot be built into this product, but must be supplied by the operator. Read 

carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to 

follow the safety rules and other basic safety precautions may result in serious personal injury.

Keep work area clean and well lit. Cluttered or dark areas invite accidents.

DO NOT

 operate the Compressor Pump in explosive atmospheres, such as in the presence of 

flammable 

liquids, gases or dust. Compressor pump motors produce sparks which may ignite the dust or 

Keep children and bystanders away from an operating compressor pump.
Stay alert, watch what you are doing and use common sense when operating this compressor pump. 

DO 

NOT

 use this compressor pump while you are tired or under the influence of drugs, alcohol or medication. 

A moment of inattention while operating a compressor pump may result in serious personal injury.

Use personal protective equipment. Always wear ANSI-approved eye protection during setup and use.

Disconnect the plug of the compressor motor from the power source before installing, making any 

adjustments, changing accessories, or storing the Compressor Pump. Such preventive safety measures

 

reduce the risk of starting the unit accidentally. 

Store an idle compressor pump out of the reach of children and do not allow persons unfamiliar with the 

compressor pump or these instructions to operate it. A compressor pump is dangerous in the hands of 

untrained users. 
Maintain the Compressor Pump. Keep the Compressor Pump clean for better and safer performance. 

Follow instructions for lubricating and changing accessories. Keep dry, clean and free from oil and  grease. 

Check for misalignment or binding of moving parts, breakage of parts and any other condition that may 

affect the compressor’s operation. If damaged, have the compressor repaired before use. Many accidents 

are caused by a poorly maintained compressor pump.
Store an idle compressor pump out of the reach of children and do not allow persons unfamiliar with the 

compressor pump or these instructions to operate it. A compressor pump is dangerous in the hands of 

untrained users. 
Use the Compressor Pump in accordance with these instructions, taking into account the working conditions 

and the work to be performed. Use of the Compressor Pump for operations different from those intended 

could result in a hazardous situation.

Have the Compressor Pump serviced by a qualified repair person using only identical replacement parts. 

This will ensure that the safety of the Compressor Pump is maintained. 

ONLY

  a  qualified engineer  with  appropriate  certifications may  attempt  designing  a  new  compressor  to 

ensure  that  all  required  safety  and  control  elements  are  in  place  and  will  work  together  properly  and 

safely. 

This compressor pump is intended 

ONLY

 as a replacement for a similarly rated pump on an  

existing compressor that includes all other needed components. Constructing a new compressor using 

this pump is not covered by this manual.

Summary of Contents for 65027

Page 1: ...INSPECTION MAINTENANCE AND CLEANING PROCEDURES WRITE THE PRODUCT S SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM OR MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER OWNER S MANUAL AND SAFETY INSTRUCTIONS ITEM 65027 FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT 909 628 0880 MON FRI 9AM TO 3PM PST ...

Page 2: ...ressor Pump Such preventive safety measures reduce the risk of starting the unit accidentally Store an idle compressor pump out of the reach of children and do not allow persons unfamiliar with the compressor pump or these instructions to operate it A compressor pump is dangerous in the hands of untrained users Maintain the Compressor Pump Keep the Compressor Pump clean for better and safer perfor...

Page 3: ...on If unreadable or missing contact Stark Tools for a replacement This product is not a toy Keep it out of reach of children WARNING The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health Safety Code 25249 5 et seq Risk of fire or explosion do not spray flammable liquid in a confin...

Page 4: ... current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Operate unit on level surface Check oil level daily and fill to marked level if needed Peopl...

Page 5: ...4 PARTS INFORMATION 1 AIR FILTER ASSEMBLY 2 CYLINDER 3 OIL FILL PLUG 4 OIL SIGHT GLASS 5 OIL DRAIN PLUG 6 CRANKCASE 7 PUMP PULLEY 8 CYLINDER HEAD ...

Page 6: ...he hole and keyway With the indented side of the Pulley center facing out align the keyway with the Woodruff Key and slide the Pump Pulley over the Crankshaft 4 Slide the Pulley Washer 59 and Spring Washer 60 onto the Bolt 61 and insert the Bolt through Pump Pulley and thread counterclockwise into the Crankshaft Tighten using a wrench not included WARNING Do not force or hammer the Pump Pulley ont...

Page 7: ...er in inches needed to run the unit For example To calculate the pulley diameter needed for a 1725 RPM motor multiply 14 5 by 1050 then divide by 1725 which equals a motor pulley size of 8 8 inches Use the pulley size closest to this figure 3 The Pump Pulley 58 must be in perfect alignment with the motor pulley not included Misalignment between the Motor and the Pump can cause damage to both the m...

Page 8: ...Crankcase with Air Compressor Oil sold separately following the directions in the next section Then follow the manufacturer s operating instructions and safety warnings applicable to your air compressor WARNING Avoid serious injuries DO NOT operate this Air Compressor Pump without a safety guard in place CHECKING THE OIL 1 Check the oil level before operation Fill the Pump Crankcase with SAE 30W n...

Page 9: ...8 DIGITAL CONTROL INTERFACE FIGURE D PORTABLE AIR SUPPLY SETUP ...

Page 10: ...e Misalignment or binding of moving parts Worn cracked or damaged belts Cracked or broken parts Any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the compressor with a clean cloth MAINTENANCE SCHEDULE NOTE The environment in which the Compressor Pump is used and the frequency of use can affect how often you will need to check the pump components and perfo...

Page 11: ...the Pump 3 Remove the Oil Drain Plug allowing the oil to drain into the container 4 When the oil is completely drained from the Pump replace the Oil Drain Plug 5 Fill the Pump with new SAE 30W non detergent Air Compressor Oil to the FULL level on the Oil Sight Glass 6 Replace and tighten the Oil Fill Plug 7 Discard the old oil according to local state and federal regulations AIR FILTER MAINTENANCE...

Page 12: ...TROUBLESHOOTING 11 ...

Page 13: ...PARTS DIAGRAM 12 ...

Page 14: ...PARTS LIST 13 ...

Page 15: ...LY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIEDAND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number...

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