background image

6

ELECTRODES

FIXED HANDLE

1. 

Electrode Tips (24) deform during use. For optimal weld quality, inspect Electrode Tips before use and 

clean, dress (resurface), or replace as needed to maintain a proper contact surface.

2. 

Use a file or tip dresser tool (both not included) to dress Electrode Tips and restore the spot diameter

and face angle to a condition approximately the same as a new tip. See Figure B.

3.

 Used Electrode Tips that cannot be restored to a suitable condition by dressing will need to be 

replaced.

NOTE

: When welding thinner materials a smaller tip diameter is required than when welding thicker 

materials. 

ELECTRODE TIP ALIGNMENT

1.

 Correct Tong/Electrode Tip alignment is necessary to create a proper weld. Check to make sure

the Upper Tong (19) is aligned correctly with the Lower Tong (19a) and that the Electrode Tips (24) are 

centered and touch each other exactly prior to welding operation. See Figure C

2.

 To adjust the Upper Tong, loosen the four Cap Screws (15) located at the top/front of the tool. 

3. 

To adjust the Lower Tong, loosen the four Cap Screws (30) located at the bottom/front of the tool. 

4. 

Align the Upper and Lower Tongs and Electrode Tips as shown in Figure C.

5. 

When alignment is complete re-tighten the Cap Screws.

Summary of Contents for 55009

Page 1: ...PECTION MAINTENANCE AND CLEANING PROCEDURES WRITE THE PRODUCT S SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM OR MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER OWNER S MANUAL AND SAFETY INSTRUCTIONS ITEM 55010 55009 FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT 909 628 4900 MON FRI 9AM TO 3PM PST ...

Page 2: ...1 Read and understand all instructions Failure to follow all instructions may result in serious injury or property damage Do not allow persons to operate or assemble the product until they have read this manual and have developed a thorough understanding of how it works Do not modify this product in any way Unauthorized modification may impair the function and or safety and could affect the life o...

Page 3: ...old molten metal or sparks Keep clothing free of grease oil solvents or any flammable substances Wear dry insulating gloves and protective clothing Wear an approved head covering to protect the head and neck Use aprons cape sleeves shoulder covers and bibs designed and approved for welding and cutting procedures When welding cutting overhead or in confined spaces wear flame resistant ear plugs or ...

Page 4: ...ore applying heat Vent closed containers including castings before preheating welding or cutting Do not use the Welder if the switch does not turn it on and off Any welder that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing welders Such preventive safety measures reduce t...

Page 5: ...for more than one welder add the nameplate amperes and use the sum to determine the required minimum cord size 6 If using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qual...

Page 6: ...COMPONENTS 5 WOODEN HANDLE UPPER TONG ELECTRODE TIPS SPLATTER GUARD FIXED HANDLE OPERATING HANDLE LOWER TONG FRONT JAM NUT POWER SWITCH ...

Page 7: ... thinner materials a smaller tip diameter is required than when welding thicker materials ELECTRODE TIP ALIGNMENT 1 Correct Tong Electrode Tip alignment is necessary to create a proper weld Check to make sure the Upper Tong 19 is aligned correctly with the Lower Tong 19a and that the Electrode Tips 24 are centered and touch each other exactly prior to welding operation See Figure C 2 To adjust the...

Page 8: ...lock the desired pressure in position 4 Adjusting the Cap Screw at the rear of the Fixed Handle will determine how firmly the Tongs apply pressure to the work piece The farther down the Cap Screw is turned the farther down the Operating Lever will close and the more Tong pressure will be applied Adjust the Cap Screw to allow the Operating Lever to be raised easily after completion of the welding p...

Page 9: ...the Cap Screws NOTE The spot welding time is determined by the thickness of the work pieces the type of metals and the skill of the operator Avoid damage to the Welder by not welding for more than the prescribed duty cycle time This Welder has a 50 duty cycle at rated output 2 5 kVA based on a 10 second time period meaning unit can weld for 5 seconds out of each 10 second time interval without ove...

Page 10: ...TROUBLESHOOTING 9 ...

Page 11: ...TRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIEDAND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has ...

Reviews: