background image

IMPORTANT SAFETY INFORMATION

Exposure to welding or cutting exhaust fumes can increase the risk of developing certain cancers, such 

as cancer of the larynx and lung cancer. Also, some diseases that may be linked to exposure to welding 

or cutting exhaust fumes are: • Early onset of Parkinson’s Disease • Heart disease • Ulcers

• Damage to the reproductive organs • Inflammation of the small intestine or stomach • Kidney damage

• Respiratory diseases such as emphysema, bronchitis, or pneumonia

2

TAMPING RAMMER USE AND CARE

Do not use near degreasing or painting operations.
Keep head out of fumes. Do not breathe exhaust fumes.

Use enough ventilation or exhaust, or both, to keep fumes and gases from breathing zone and 

general area. If engineering controls are not feasible, use an approved respirator.

Work in a confined area only if it is well-ventilated, or while wearing an air-supplied respirator.

Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation 

and air quality and make recommendations for the specific welding situation. Follow OSHA guidelines 

for Permissible Exposure Limits (PEL’s) and the American Conference of Governmental Industrial 

Hygienists recommendations for Threshold Limit Values (TLV’s) for fumes and gases.
Wear ANSI-approved welding eye protection featuring at least a number 10 shade lens rating.

Wear leather leggings, fire resistant shoes or boots during use. Do not wear pants with

cuffs, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.

Keep clothing free of grease, oil, solvents, or any flammable substances. Wear dry, insulating gloves 

and protective clothing.
Wear an approved head covering to protect the head and neck. Use aprons, cape, sleeves, shoulder 

covers, and bibs designed and approved for welding and cutting procedures. 

When welding/cutting overhead or in confined spaces, wear flame resistant ear plugs or ear muffs to 

keep sparks out of ears.
Never leave the Spot Welder unattended while energized. Turn off and disconnect power when 

leaving the work area.
Do not touch energized electrical parts. Wear dry, insulating gloves. Do not touch electrode or 

conductor tong with bare hand. Do not wear wet or damaged gloves.
Connect to grounded, GFCI-protected 240V~ power supply only.

People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close 

proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.
Do not expose welders to rain or wet conditions. Water entering a welder will increase the risk of 

electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the Welder. Keep cord 

away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of 

electric shock.

Insulate yourself from the work piece and ground. Use non-flammable, dry insulating material if possible, 

or use dry rubber mats, dry wood or plywood, or other dry insulating material large enough to cover 

your full area of contact with the work or ground.
Use care not to touch the welding tip to grounded material whenever the unit is plugged in. Electric 

shock, fire, or burns may happen if appropriate precautions are not taken.

Summary of Contents for 55009

Page 1: ...PECTION MAINTENANCE AND CLEANING PROCEDURES WRITE THE PRODUCT S SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM OR MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER OWNER S MANUAL AND SAFETY INSTRUCTIONS ITEM 55010 55009 FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT 909 628 4900 MON FRI 9AM TO 3PM PST ...

Page 2: ...1 Read and understand all instructions Failure to follow all instructions may result in serious injury or property damage Do not allow persons to operate or assemble the product until they have read this manual and have developed a thorough understanding of how it works Do not modify this product in any way Unauthorized modification may impair the function and or safety and could affect the life o...

Page 3: ...old molten metal or sparks Keep clothing free of grease oil solvents or any flammable substances Wear dry insulating gloves and protective clothing Wear an approved head covering to protect the head and neck Use aprons cape sleeves shoulder covers and bibs designed and approved for welding and cutting procedures When welding cutting overhead or in confined spaces wear flame resistant ear plugs or ...

Page 4: ...ore applying heat Vent closed containers including castings before preheating welding or cutting Do not use the Welder if the switch does not turn it on and off Any welder that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing welders Such preventive safety measures reduce t...

Page 5: ...for more than one welder add the nameplate amperes and use the sum to determine the required minimum cord size 6 If using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qual...

Page 6: ...COMPONENTS 5 WOODEN HANDLE UPPER TONG ELECTRODE TIPS SPLATTER GUARD FIXED HANDLE OPERATING HANDLE LOWER TONG FRONT JAM NUT POWER SWITCH ...

Page 7: ... thinner materials a smaller tip diameter is required than when welding thicker materials ELECTRODE TIP ALIGNMENT 1 Correct Tong Electrode Tip alignment is necessary to create a proper weld Check to make sure the Upper Tong 19 is aligned correctly with the Lower Tong 19a and that the Electrode Tips 24 are centered and touch each other exactly prior to welding operation See Figure C 2 To adjust the...

Page 8: ...lock the desired pressure in position 4 Adjusting the Cap Screw at the rear of the Fixed Handle will determine how firmly the Tongs apply pressure to the work piece The farther down the Cap Screw is turned the farther down the Operating Lever will close and the more Tong pressure will be applied Adjust the Cap Screw to allow the Operating Lever to be raised easily after completion of the welding p...

Page 9: ...the Cap Screws NOTE The spot welding time is determined by the thickness of the work pieces the type of metals and the skill of the operator Avoid damage to the Welder by not welding for more than the prescribed duty cycle time This Welder has a 50 duty cycle at rated output 2 5 kVA based on a 10 second time period meaning unit can weld for 5 seconds out of each 10 second time interval without ove...

Page 10: ...TROUBLESHOOTING 9 ...

Page 11: ...TRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIEDAND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has ...

Reviews: