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SAFETY INFORMATION

TABLE OF CONTENTS

Please read and understand this entire manual before attempting to assemble, operate or install the product. 
Inspect all materials before installation. If parts are damaged or missing, call 1-800-742-5044 before returning to 

your retailer.

Safety Information ....................................2

Package Contents ....................................4

Specifications

 ...........................................4

Preparation ...............................................4

General Pump Uses .................................5

Dimensions ...............................................7

Location of Grinder/Tank Unit ...................7

Toilet Assembly .........................................8

Water Supply Hookup ...............................9

Exposed Grinder/Tank Installation ..........11

Hidden Grinder/Tank Installation ............12

Piping......................................................13

Toilet Installation .....................................15

Adding Other Fixtures.............................18

Typical Installation ..................................19

Troubleshooting ......................................20

Warranty .................................................21

Replacement Parts .................................22

 

 

 

ELECTRICAL SHOCK HAZARD.

To help reduce the risk of electrical shock, a properly grounded receptacle or control box of 

grounding type must be installed and protected by a ground fault circuit interrupter (GFCI) in 

accordance with the National Electrical Code and applicable local codes.  Never remove ground 

pin from plug. 

ELECTRICAL SHOCK HAZARD.

Make certain that the ground fault interrupter protected receptacle is within reach of the pump’s 

power supply cord. DO NOT USE AN EXTENSION CORD. Extension cords that are too long 

or too light do not deliver sufficient voltage to the pump motor. But more important, they could 

present a safety hazard if the insulation were to become damaged or the connection end were to 

fall into a damp or wet area.

ELECTRICAL SHOCK HAZARD.

Make sure the pump’s electrical supply circuit is equipped with fuses or circuit breakers of proper 

capacity. A separate branch circuit, sized according to the National Electrical Code for the current 

shown on the pump name plate is recommended (see Note 3).

ELECTRICAL SHOCK ALERT.

TESTING FOR GROUND. As a safety measure, each electrical outlet should be checked for 

ground using an Underwriters Laboratory Listed circuit analyzer which will indicate if the power, 

neutral and ground wires are correctly connected to your outlet. If they are not, call a qualified 

licensed electrician. 

ELECTRICAL SHOCK ALERT.

FOR YOUR PROTECTION ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE 

BEFORE HANDLING. If pump is wired direct, de-energize the circuit at the control box. Grounded 

pumps are supplied with a 3-prong grounded plug to help protect you against the possibility of 

electrical shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN. To 

reduce the risk of electrical shock, a properly grounded receptacle of grounding type must be 

installed and protected by a ground fault circuit interrupter (GFCI) in accordance with National 

Electrical Code and applicable local codes.

WARNING

Summary of Contents for PowerFlush Optima S1201

Page 1: ...ct For replacement pump order N202RP or see complete repair parts list on page 22 P N 018547 G Product information presented here reflects conditions at time of publication Consult factory regarding d...

Page 2: ...not deliver sufficient voltage to the pump motor But more important they could present a safety hazard if the insulation were to become damaged or the connection end were to fall into a damp or wet a...

Page 3: ...t use an automatic plumbing vent device Toilet will not flush PRODUCT DAMAGE MAY RESULT Maximum operating temperature for models S1201 S1202 must not exceed 104 F 40 C Duty cycle should not exceed 30...

Page 4: ...ng 1 G Clamps for rubber coupling 2 H Toilet hardware pack 1 J Installation instructions 1 Not Shown PREPARATION Parts Required For Assembly not included Discharge pipe and fittings per code vent pipe...

Page 5: ...tank system is designed to move waste water and sewage up to existing sewer lines recommended for installations up to 20 ft total dynamic head Recommended for up to 20 ft total dynamic head IL1733 2...

Page 6: ...grinder tank unit is hidden behind wall For installation behind a wall extension kit 023260 sold separately is required 4 GENERAL PUMP USES IL1730 3 Exposed Installation grinder tank unit is visible...

Page 7: ...existing discharge and vent lines Installation behind a wall will require extension kit 023260 sold separately 1 2 Level grinder tank unit to within 1 8 in for length and width Use hydraulic cement or...

Page 8: ...ht side up and position the tank on the bowl by centering the gasket and aligning holes on the bowl Install tank to bowl bolts and rubber washers with narrow side down through the tank and bowl 3 Push...

Page 9: ...8 Water supply line not included 9 Plastic flat washer 10 Plastic nut 11 Bolt cover 12 Toilet bowl TOILET ASSEMBLY WATER SUPPLY HOOKUP 1 Make sure the incoming water supply is turned off Water Supply...

Page 10: ...allcock shank CAUTION Do not overtighten Ballcock shank may split and void the warranty WATER SUPPLY HOOKUP Ballcock Toilet Tank Rubber Washer Plastic Adapter IL1739 2 Place the toilet in front of gri...

Page 11: ...Location Closet Screw Set Locations 3 4 Lightly mark the wall with the height of the grinder tank unit and the bottom and sides of the toilet tank to prevent interference from pipe runs during pipe i...

Page 12: ...Grinder tank unit Toilet Tank Bottom and Sides IL1743 HIDDEN PUMP UNIT INSTALLATION 2 Position the grinder tank unit behind the wall Measure the appropriate length of 3 in Schedule 40 PVC pipe provid...

Page 13: ...ing is required for the toilet to flush Do not use a mechanical type vent 3 A 2 in x 1 in 90 discharge fitting and a 1 1 2 in street elbow vent fitting have been provided for space constraints in an e...

Page 14: ...e to discharge fitting ensure that none gets into the check valve assembly which is built into the cover of the grinder tank unit Pay close attention to the proper alignment of the discharge fitting p...

Page 15: ...ling onto the toilet discharge and grinder tank unit hub and secure with the worm clamps provided 2 Place the toilet assembly over the closet screw sets Install the anchoring hardware and tighten in a...

Page 16: ...er level Adjust if required TOILET INSTALLATION 4 For hidden installation using optional extension kit 023260 install the rubber couplings to both the grinder tank unit and the toilet discharge and se...

Page 17: ...es to assure proper operation 7 Plug the pump s power cord into the GFCI outlet TOILET INSTALLATION RESET RE SE T TEST TE ST IL1756 Pump Plug GFCI Outlet Check for leaks Listen for pump to start IL175...

Page 18: ...tside diameter or the 1 in slip inside diameter These side inlets are sealed by the factory to prevent leaks when inlets are not used Before use these side inlets must be drilled out using a 1 in hole...

Page 19: ...ns must comply with all applicable Electrical and Plumbing Codes including but not limited to National Electrical Code Local Regional and or State Plumbing Codes etc 8 Ft Ceiling 7 Ft Ceiling Sub Floo...

Page 20: ...Raise the lower float stop Pump is air locked Make sure vent hole in discharge pipe is clear Water level too low Raise the lower float stop Waste material has accumulated blocking flow of material Ho...

Page 21: ...de substances including but not limited to the following sand gravel cement mud tar hydrocarbons hydrocarbon derivatives oil gasoline solvents etc or other abrasive or corrosive substances wash towels...

Page 22: ...pipe N A WM202RPPC 3 Tank cover with discharge fittings 1 017373 017373 4 Tank 1 018500 018500 5 Seal 1 017350 017350 6 Float switch assembly Piggyback float style 1 018501 N A Float switch assembly F...

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