V 1.4
8839615
For technical questions call: 1-800-665-8685
8
UNPACKING AND ASSEMBLY
Step Description
1.
Your ATV is shipped on a metal frame and
covered with a cardboard top (Fig. 5).
2.
Remove the plastic straps, and cardboard top
(Fig. 6)
3.
Remove the bolts that hold the upper
shipping frame to the lower shipping frame,
then remove and discard the upper shipping
frame.
4.
Remove the wire that is fastening the wheels
to the frame.
5.
Move the wheels aside to a location that is
not in the way.
6.
Remove the cardboard that surrounds the
plastic wrap, then remove the first layer of
plastic wrap. (Fig. 7)
7.
Remove all of the loose parts that are packed
within the Utility Vehicle and along the sides
of the shipping crate and place them neatly
away from the shipping crate so they are not
in the way.
8.
While the frame is still under the Utility
Vehicle, use a jack and jack stands to raise
the front of the vehicle to a height which will
allow the tires to be mounted to the hub. (Fig.
8)
Note: It is possible, but not recommended, for two
people to lift both the back and front of the
vehicle while a third places the wheels on.
9.
Mount the front tires onto the wheel hubs,
and using four of the supplied M10 self-
locking nuts for each wheel, tighten the nuts
(Fig. 8) with a 14mm deep well socket
wrench.
Fig. 7
•
Unpacking and assembly should be done on a clean, well-lighted, and LEVEL surface.
•
Allow sufficient workspace so the packaging and other parts may be easily organized.
•
Assembly should only be performed by a competent adult who is familiar with basic safety and tools required
for assembly.
•
Review this assembly procedure and familiarize yourself with the BASIC FEATURES section in this manual
before attempting assembly,
•
If you have questions, or are missing components, contact us at 1-800-665-8685.
TOOLS NEEDED: ½ Ton Jack, and Jack Stand; 14mm deep-well, 12mm, and 8mm sockets; socket wrench, and
torque wrench; 14mm, 12mm, and 8mm box end wrenches; Phillips #2 screwdriver, 4mm & 5mm Hex Keys;
Fig. 5
Fig. 6
