Stanley MB656 User Manual Download Page 26

26 ► MB656 

User

 Manual

Tool:

 

The hydraulic attachment that the auxiliary circuit is intended to power. These 

may include hydraulic breakers, compactors, shears, etc.

Operating Pressure:

 

That pressure at which the tool will naturally operate without influence of outside 

pressure relief mechanisms. This pressure is an operating characteristic of the 

tool and cannot be altered by the end user without changing the tool design.

Relief Pressure:

 

The relief pressure is that pressure at which the circuit will dump fluid in order 

to protect itself from damage.

Back Pressure:

 

The pressure at the tool’s connection to the return circuit of the carrier.

Flow Meter:

 

Instrument for testing the operating characteristics of a hydraulic circuit. The 

data usually available from this device are pressure (psi/bar), flow (gpm/lpm) 

and temperature (°F/°C).

Restrictor Valve:

 

A valve on the flow meter which allows the user to simulate an operating tool 

by adding a pressure load (through restriction) to the circuit. This feature is 

used to evaluate relief settings and flow ratings at pressure.

V60/V65/V100 Valves:

 

A priority flow control valve manufactured by Stanley Hydraulic Tools. Allows 

for optimum operation of any attachment by providing the proper amount of 

flow  for  operation  of  the  tool  the  “priority”  aspect  allows  the  attachment  to 

function properly if another control function is activated.

Inlet Flow:

 

The hydraulic oil supplied to the 

IN

 port of the tool or valve.

Regulated Flow:

 

The flow of oil supplied to the tool by the V60/V100 valve.

By-Pass Flow:

 

The oil flow that is supplied by the carriers pump, but not used in the operation 

of  the  attachment.  By-pass  flow  equals  inlet  flow  (to  the  valve)  minus  the 

regulated flow.

Pressure Line:

 

The hydraulic line(s) that supply pressurized oil from the pump to the valve or 

tool.

Return Line:

 

The hydraulic line that connects the 

OUT

 port of the tool to the tank circuit of 

the carrier.

Cracking Pressure:

 

The pressure at which the relief valve starts to open. Can be seen by a drop in 

the flow rate as shown by the flow meter.

Full Open Pressure:

 

The pressure at which the relief valve is completely open dumping all system 

flow to the tank.

Ambient Air Temperature:

 

The temperature of the outside air.

Stabilized Temperature:

 

The temperature at which the carrier hydraulic system temperature will stop 

rising during testing or operation.

DEFINITIONS

Summary of Contents for MB656

Page 1: ...2014 Stanley Black Decker Inc New Britain CT 06053 U S A 29169 3 2017 Ver 13 USER MANUAL Safety Operation and Maintenance MB656 MOUNTED HYDRAULIC BREAKER...

Page 2: ...6 kg Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards R...

Page 3: ...OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER DECLARATION OF CONFORMITY 2 SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 8 OPERATION 9 TROUBLESHOOTING 15 M...

Page 4: ...his symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Thi...

Page 5: ...when bystanders are in the work area On some machines carriers the breaker can enter the operator s compartment if it breaks loose and swings toward the operator Make sure that suitable impact shield...

Page 6: ...ain conditions must be avoided OBEY SAFETY RULES Operate the breaker in accordance with all laws and regulations which affect you your equipment and the work site Do not operate the breaker until you...

Page 7: ...ervicing to either the carrier or the breaker Do not operate the tool at oil temperatures above 190 F 88 C Operation at higher temperatures can damage the internal components of the breaker and carrie...

Page 8: ...Sticker NITROGEN ONLY 350 PSI 27711 Pressure Spec Sticker 350 psi 74735 CE Specification Plate 74705 Stanley Logo Sticker 47351 Composite Warning Sticker PN 73006 66219 Guaranteed Sound Power Level St...

Page 9: ...lic system to make sure the system is operating at the manufacturers specified capacity and pressure ratings 2 Be sure the fluid in the hydraulic system is filtered to at least 10 micro meters Particl...

Page 10: ...breaker tool in place on the material to be worked position the skidsteer loader arms and the breaker bracket so the breaker is almost vertical and the front tires of the skidsteer are off of the grou...

Page 11: ...of the excavator should be in line with the boom and the breaker Apply down force Figure 5 Excavator POSITIONING THE BREAKER TOOL ON THE WORK MATERIAL Position the tool bit near the edge of the work...

Page 12: ...uld note the sound of the blow when the breaker is running With experience the operator will be able to tell the difference between a good solid blow and a hollow sounding blow A hollow blow means tha...

Page 13: ...The energy is absorbed by the retaining pins other breaker components and the carrier boom components Blank Firing of this type can be experienced in trench work where obtaining striking contact with...

Page 14: ...ill cause internal damage to the breaker Consult Stanley for modifications and specific warranty coverage if you have an underwater requirement The breaker is equipped with an underwater port on the s...

Page 15: ...k Do not pry while operating Breaker runs but at reduced power Low accumulator charge Have unit serviced by an authorized dealer distributor Excessive back pressure Relief set too low Breaker leaks oi...

Page 16: ...l bit Also check for cracks If cracks are present the part must be replaced The extent of wear of the tool stop and lower bushings and the tool bit can be checked by moving a NEW tool bit back and for...

Page 17: ...essure is correct unscrew the gauge to retract the plunger Then loosen and remove the tester from the charge valve If the pressure is not correct proceed to Step 6 NOTE When disengaging the tester a P...

Page 18: ...que to 41 ft lbs Connect the hoses The parts list for the Flow Control Kit is shown below HOSE ROUTINGS R Return Route to the breaker OUT port S Supply Route to the breaker IN port P Pressure Route to...

Page 19: ...pth B 48 in 12 mm Depth RETAINER PIN ITEM 20 2 118 in 53 8 mm Outside Diameter 2 033 in 51 6 mm Outside Diameter RETAINER PIN ITEM 43 75 in 19 mm Outside Diameter 67 in 17 mm Outside Diameter PISTON 2...

Page 20: ...d are used in the most destructive applications Even when the hydraulic breaker is used properly and the operator is an experienced one a tool bit may become damaged When a tool bit has been damaged i...

Page 21: ...er the working steel Figure 22 Extreme Down Pressure Breakage As the next illustration shows fatigue failures take many forms but they all exhibit similar features Generally the broken surface is brit...

Page 22: ...eat Look for surface cracks galling or gouge marks Breaks that start as surface damage have a sea shell pattern with the damaged spot at the center A large sea shell indicates a slow growing break a s...

Page 23: ...hard rock It s pencil type point is used to fracture the material This tool is best where penetration speed is important CHISEL This style of point is used generally used for trench work where a cont...

Page 24: ...is point the pressure reading on the pressure gauge is the back pressure in the circuit This pressure must not exceed 200 psi 13 5 bar Excessive back pressure will slow the attachments operation and l...

Page 25: ...mbient temperature Example Stabilized Temperature 160 Ambient Temperature 80 Heat Rise 80 The normal operating temperature range of this circuit will be the typical ambient temperature range for the g...

Page 26: ...A priority flow control valve manufactured by Stanley Hydraulic Tools Allows for optimum operation of any attachment by providing the proper amount of flow for operation of the tool the priority aspec...

Page 27: ...lb 4131 9000 kg Carrier Size Backhoe 9100 20000 lb 4131 9000 kg TORQUE TABLE Item No Illustration Description Apply Ft Lb Nm 46 Power Cell Hollow Hex Plug 12 SAE Loctite 242 150 203 32 Power Cell Tie...

Page 28: ...er Adapter Assembly 33300 Charge Hose Assembly Includes Valve and Hose for Nitrogen Tank Charge Valve Connections 505232 Charge Kit Assembly Includes P N 505232 28257 and 372047 Charge Kit Box 34892 A...

Page 29: ...MB656 User Manual 29 MB656 POWER CELL ILLUSTRATION...

Page 30: ...P 22 24508 4 O RING 23 24511 1 O RING 24 24512 1 O RING 25 24518 1 O RING 26 27646 1 SYMMETRICAL SEAL 27 27647 1 ROD WIPER 28 27648 1 ROD SEAL 29 27649 1 MODIFIED QUAD RING 30 28128 4 TIE ROD 31 28129...

Page 31: ...I 9 30949 8 HHCS 7 8 9UNC X 3 000 11 47351 1 DECAL COMPOSITE WARNING 13 51255 1 LOWER BUMPER ITEM PART QTY DESCRIPTION 14 51264 1 HOUSING WELDMENT 15 60730 1 POWERCELL BLANK FIRE MB656 16 66219 1 GUAR...

Page 32: ...ting Bracket P N 39056 MB65609 14 Pin Centers Mounting Bracket P N 30913 MB65607 XChange Adapter P N 49309 MB656XC Skidsteer Mounting Bracket P N 56535 Elbow P N 05967 Coupler P N 40092 40093 Adapter...

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Page 36: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com...

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