Stanley Alpha 120K Commissioning Instructions Download Page 2

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Contents

SECTION

CONTENTS

PAGE

CONSUMER PROTECTION

HEALTH AND SAFETY

GENERAL SPECIFICATION

TECHNICAL DATA

SITE REQUIREMENTS

INTRODUCTION

REGULATIONS

LOCATION

OIL INSTALLATION

OIL PIPE LINE

OIL STORAGE

GRAVITY FED ONE PIPE SYSTEM & TWO PIPE

SYSTEMS
FLUE SYSTEM

AIR SUPPLY

WATER CIRCULATION SYSTEM

HEATING CONTROLS

HEATING LAYOUT

CONTROL WIRING

CONNECTION

ELECTRICAL SUPPLY

EXTERNAL WIRING

APPLIANCE WIRING

INSTALLATION

CLEARANCES

REQUIREMENTS

PRELIMINARY INSTALLATION

AIR SUPPLY TO APPLIANCE

COMMISSIONING

BURNER ACCESS

INSTRUCTIONS

OIL CONNECTION

FIRE VALVE

ELECTRICAL CONNECTION

TERMINAL STRIP CONNECTIONS

ELECTRICAL CHECK

FIT PRESSURE GAUGE

VENT OIL PUMP

ADJUST OIL PRESSURE

SET COMBUSTION AIR

ANCILLARY CONTROLS CHECK

BOILER CONTROLS CHECK

INSTRUCT THE USER

SEALED SYSTEM REQUIREMENTS

COMMISSIONING

Summary of Contents for Alpha 120K

Page 1: ...ation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Waterford Stanley THE STANLEY ALPHA COOKER IS DELIVERED EX WORKS UNASSEMBLED ASSEMBLY IS UNDERTAKEN ON SITE BY THE AUTHORISED ENGINEER PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE Alpha 120 150K Site Requirements Commissioning Instructions ...

Page 2: ...LAYOUT 11 CONTROL WIRING 12 CONNECTION 12 ELECTRICAL SUPPLY 12 EXTERNAL WIRING 13 APPLIANCE WIRING 14 INSTALLATION CLEARANCES 15 REQUIREMENTS PRELIMINARY INSTALLATION 15 AIR SUPPLY TO APPLIANCE 15 COMMISSIONING BURNER ACCESS 16 INSTRUCTIONS OIL CONNECTION 16 FIRE VALVE 16 ELECTRICAL CONNECTION 16 TERMINAL STRIP CONNECTIONS 17 ELECTRICAL CHECK 18 FIT PRESSURE GAUGE 18 VENT OIL PUMP 18 ADJUST OIL PR...

Page 3: ...hands and other exposed parts When disposing of the product reduce dust with water spray ensure that parts are securely wrapped Kerosene and Gas Oil mineral oils 1 The effect of mineral oils on the skin vary according to the duration of exposure 2 The lighter fractions also remove the protective grease normally present on the surface of the skin This renders the skin dry liable to crack and more p...

Page 4: ...V 50Hz 210 W 3 Amp Fused Flue Outlet 125mm CO2 BOILER 11 11 5 COOKER 11 11 5 Max Water Temp 82ºC Water Capacity of 18 Litres Boiler Weight of Appliance 498kg Max Operating 3 bar Pressure of Boiler Fuel Kerosene C2 Max flue gas temp 250ºC GENERAL SPECIFICATIONS DESN 514745 B FIG 1 50mm Air Gap Please use Air vent plate provided with the appliance Clearance recommended for access to services An infi...

Page 5: ...n 42 kW 37 kW OIL PRESSURE Bar psi OIL BURNING RATE cc m HEAT INPUT kW BOILER OUTPUT kW 120K COOKER BURNER BOILER BURNER BURNER NOZZLE US g h 1 20 60ºEH 0 35 80 S 10 bar 145 24 cc min 15 0 kW 10 bar 145 87 5 cc min 53 kW 43 8 kW OIL PRESSURE Bar psi OIL BURNING RATE cc m HEAT INPUT kW BOILER OUTPUT kW 150K COOKER BURNER ...

Page 6: ...land Part L Heat producing appliances The Control of Pollution Oil Regulations Location and Siting of the Appliance To choose a location for the Stanley Alpha the following must be considered a Satisfactory provision for installation of the flue b A solid non combustible hearth c Sufficient space for installation d Adequate space for combustion air vents rear of cooker e Sufficient forward space m...

Page 7: ...ody to be located externally at the point where the oil line enters the building 0 5 metres of capillary will be required to insert into the appliance at the phial end The 5 10 micron oil filter supplied with the appliance must be fitted to the oil pipe and stop valve must be fitted as close to the cooker as possible in an accessible position A flexible pipe connection approximately 1000mm long is...

Page 8: ...quirements 8 FIG 4 MAXIMUM LENGTH METRES H METRES 10mm OD 12mm OD 0 35 30 25 20 15 8 6 100 100 100 90 70 30 20 0 5 1 0 1 5 2 0 2 5 3 0 Gravity Fed One Pipe System Two Pipe System DESN 514833 DESN 514834 FIG 3 ...

Page 9: ...in Technical Booklet L to the Building Regulations Guidance is also given in BS5410 Part 1 Due to the range in flue gas temperatures a brick chimney should be fitted with a suitable mutli fuel stainless steel flexible liner Where it is necessary to avoid condensation such as an exposed end gable the lining may be wrapped with a proprietary insulating bracket NOTE TO ACHIEVE THE OPTIMUM OPERATIONAL...

Page 10: ... be located where it can serve the fan without the air stream passing close to the oil fired appliance 7 Oil fired appliances must not draw the combustion air from a garage Flow and return pipework between cooker diverter valves must be 28mm diameter minimum Space and water heating systems should be in accordance with the relevant recommendations of BS 5410 Part 1 In a combined central heating and...

Page 11: ...mid position or 2 port zone valves It is essential that the capacity of the individual valves are considered to enable the correct size to be chosen For this range of appliance where Honeywell valves are selected a guide to selection is as follows Model 8120K 28mm 1 2 port only 8150K 28mm 1 2 port Typical 3 channel programmer set up Channel 1 controls the cooking facility Channel 2 3 controls the ...

Page 12: ...ating of 3 amps The method of connection to the mains supply should facilitate complete isolation of the appliance by the use of a fused double pole switch having a contact separation of at least 3mm serving only the appliance The point of connection to the mains should be readily accessible and adjacent to the appliance The installation should be protected by a 30mA Residual Current Circuit Break...

Page 13: ...13 Site requirements FIG 6 External wiring with 2 zone valves ...

Page 14: ...Site requirements 14 FIG 7 ...

Page 15: ...sulating cover 60mm In addition adequate clearance must be available at the front of the appliance to enable it to be operated and serviced NOTE THE STANLEY ALPHA COOKER IS DELIVERED EX WORKS UNASSEMBLED ASSEMBLY IS UNDERTAKEN ON SITE BY AN APPROVED ENGINEER With the exception of the following 1 Flue connection 2 Oil connection Oil filter supplied with cooker 3 Water connection 4 Electrical connec...

Page 16: ...ute second pipe as first SEE FIG 9 1 Route fire valve capillary through grommet on left hand side panel and clip into the 2 clips provided 2 Ensure that the fire valve is routed to allow free removal of the burner assembly SEE FIG 10 1 Route all electrical cables through top grommet in the left hand side panel 2 Make electrical connections to terminal strip as wiring diagram 3 Secure using cable c...

Page 17: ...NNECTED DIRECTLY TO THIS SUPPLY EXTERNAL PROGRAMMER NEUTRAL PUMP SUPPLY LIVE THE CIRCULATING PUMP MUST BE CONNECTED DIRECTLY TO THIS SUPPLY PUMP SUPPLY NEUTRAL THE CIRCULATING PUMP MUST BE CONNECTED DIRECTLY TO THIS SUPPLY 3 AMP PERMANENT SUPPLY NOTE The 3 channel programmer LIVE must be connected directly to the programmer LIVE supply from the cooker TERMINAL STRIP CONNECTIONS BOILER SWITCHED LIV...

Page 18: ...on of the signal light in the reset button of the control box In this event wait at least 30 seconds then press the re set button to restart SEE FIG 12 Whilst the burner is running vent air from the pump by slackening the pressure gauge connection sufficient to allow air to bleed out When bubble free oil seeps out re tighten SEE FIG 13 Whilst the burner is running check the oil pressure on the pre...

Page 19: ...cator Check Smoke Remove the CO2 sampling tube using the same hole for flue sampling insert the sensing end of a Baccarach Smoke Pump and check that the smoke in the boiler flue ways does not exceed No 2 on the scale Replace the plugging screw re assemble control panel facia Switch off the boiler burner and repeat the procedure with the cooker burner Cooker Burner See Fig 15 Switch on cooker burne...

Page 20: ... all air locks have been removed and the system is hot the by pass should be adjusted to ensure a quiet operation and the radiators balanced 4 Allow the pump adjuster to maintain a flow and return differential temperature of 10 C 14 C Checks must be made by the installer to see that the differential is obtained after the boiler Flow temperature is stabilised The system should be balanced by regula...

Page 21: ...ains water supply or to the water storage cistern supplying domestic hot water even though a non return valve may be fitted without the approval of the local water authority h The Filling Point The system shall be fitted with a filling point at a low level and be used in accordance with the local water authority requirement and shall generally have a stop valve to BS 1010 i Commissioning General T...

Page 22: ...22 FIG 16 ...

Page 23: ...23 ...

Page 24: ... With Waterford Stanley s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Supplied by Waterford Stanley Units 401 403 IDA Industrial Estate Cork Road Waterford Ireland ...

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