Standard Horizon PF-P310 Operator'S Manual Download Page 31 | Manualshive

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4. Maintenance

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4. Maintenance

This section explains maintenance for PF-P310.

4-1 Feed Roller/Double Feed Stop Pad Replacement ............................. 26

4-2 Fold Roller Replacement .................................................................... 28

4-3 Removal of Jammed Sheet ................................................................. 30

4-4 Count Sensor Cleaning ....................................................................... 31

4-5 Maintenance Kit (Option) .................................................................. 32

4-6 Option ................................................................................................... 32

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Summary of Contents for PF-P310

Page 1: ...OPERATORS MANUAL Standard Horizon PF P310 Paper Folder Read this manual and thoroughly familiarize yourself with its contents before operating or servicing this equipment PF P310 OM ...

Page 2: ......

Page 3: ...misuse operation outside of the environmental specifications for the prod uct No Horizon dealer and distributor is authorized to make any modification expres sion or addition to the warranties written in contract Horizon International Inc pursues a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are sub ject to change withou...

Page 4: ...tions are ignored personal injury will result Observe the provisions of the federal state or local regulations including OSHA Horizon International Inc cannot anticipate every possible situation that might in volve a potential hazard The instruction in this manual and warning labels on the machine are therefore not all inclusive All equipment shall be locked out or tagged out to protect against ac...

Page 5: ...heet Folding 12 2 3 Cross Fold 12 Page Letter Fold 15 2 4 When Folding Is Not Even or Square 19 2 4 1 To correct uneven fold 19 2 4 2 To correct not square fold 20 3 Trouble Shooting 21 This section shows quick reference of trouble which can be resolved or prevented by operator 3 1 Trouble Shooting 22 4 Maintenance 25 This section explains maintenance for PF P310 4 1 Feed Roller Double Feed Stop P...

Page 6: ...IV ...

Page 7: ...1 Before You Begin 1 1 Before You Begin This section explains machine parts and their function 1 1 Specifications 2 1 2 Machine Parts Descriptions 3 1 3 For Piling Sheets 5 ...

Page 8: ...gle fold Maximum Pile Height 21 mm 0 85 Power 100 v 50 60 Hz 65 w Power Consumption 115 v 50 60 Hz 65 w 230 v 50 Hz 65 w Fold Patterns Single Fold Short Fold Parallel Fold Letter Fold Accordion Fold Gate Fold Dimension W x D x H 711 mm x 485 mm x 316 mm 28 x 19 1 x 12 5 Machine Weight 29 kg 64 lb The machine design and specifications are subject to change without any notice ...

Page 9: ... Lever Used to lower feed tray for piling to raise for folding Feed Tray Used to pile sheets to be folded Feed Roller Feeds piled sheet to buckle section Delivery Tray Folded sheet is delivered to this tray Stopper Position Indicator Used to indicate position of stopper with lamps Stopper Handle Used to move stopper 1 2 Machine Parts Descriptions 1 2 1 General View ...

Page 10: ...es number of folded sheets Sheet Size Select Button Used to select sheet size Sheet Size Lamp Indicates sheet size Test Feed Button Used to feed one sheet for testing Start Stop Button Used to start stop folding Fold Pattern Lamp Used to indicate fold pat tern selected Fold Pattern Select Button Used to select fold pattern ...

Page 11: ...s dry enough Otherwise double sheet feed will occur The wet ink will not only be stain the printed sheet but also make lower the precision of folding of this machine Jog well the sheet before piling on the feed tray Otherwise jamming or miss feed or fold on edge of sheet will occur Straighten up the curled sheet or folded sheet 1 3 For Piling Sheets ...

Page 12: ...1 Before You Begin 6 ...

Page 13: ...peration Procedure This section explains setting up each parts and operation procedure 2 1 Operation Procedure 8 2 2 Irregular Size Sheet Folding 12 2 3 Cross Fold 12 page Letter Fold 15 2 4 When Folding Is Not Even or Square 19 ...

Page 14: ...cedure 8 PF P31 0 PEPER FOLDER PEPER FOLDER Feed Tray Delivery Tray 1 Plug power cord to outlet 2 Open delivery tray and feed tray 3 Turn on power switch 4 Lower feed tray lever 2 1 Operation Procedure Feed Tray Lever ...

Page 15: ...enter of feed tray 6 Slide both feed guides so that feed guides slightly touch piled sheets Place support rollers at 10 mm inside of sheet edge 7 Select sheet size with sheet size select button NOTE When irregular size sheets are folded refer to 2 2 Irregular Size Sheet Folding Page 12 to 14 8 Selectfolding pattern with folding pattern select button Feed Guide Support Roller ...

Page 16: ... lever 11 Press test button to fold one sheet in order to check folding accuracy 12 Checkfolded sheet NOTE If sheet is folded uneven correct it with referring to Adjustment Chart on top cover of PF P310 Or refer to 2 4 When Folding is not Even or Square page 19 to 20 Press test feed button and check folded sheet after adjustment Stopper Handle Stopper Handle 11 x17 81 2 x11 6 x9 51 2 x81 2 Adjustm...

Page 17: ...ber of folded sheets are indicated on display To delete display press clear button Number indicated on display is deleted also when power switch is turned off 16 When your folding job is finished lower feed tray lever and turn off main switch Pull out power cord from outlet Close delivery tray and feed tray 11 x17 81 2 x11 6 x9 51 2 x81 2 2 1 Operation Procedure ...

Page 18: ...Irregular Size Sheet Folding 1 Fold one sheet by hands in your re quired fold pattern in order to make a model 2 Measure size of folding edge with ruler and set stopper How to measure size of folding edge and how to pile sheets 1 length position for stopper 1 2 length position for stopper 2 is printed side Single Fold Buckle 2 is not used Parallel Fold Appearance of delivered Sheet Appearance of d...

Page 19: ...ted Surface Downward 1 2 ABC ABC A B C Printed Surface Downward Letter Fold Accordion Fold Gate Fold 2 2 Irregular Size Sheet Folding 1 length position for stopper 1 2 length position for stopper 2 is printed side Short Fold Appearance of delivered Sheet Appearance of delivered Sheet Appearance of delivered Sheet Appearance of delivered Sheet ...

Page 20: ... Folding 3 Complete step 1 to 6 in 2 1 Operation Procedure Page 8 to 9 and select folding pattern with folding pattern select button 4 Set stopper Set stopper 1 to the length 1 Set stopper 2 to the length 2 Start folding with referring to 2 1 Op eration Procedure step 10 through 16 Page 10 to 11 ...

Page 21: ...olded once again in half When folded sheet is opened each crease of this signature become crisscross pattern Meaning of 12 Page Letter Fold Sheet is folded into half and then this single folded sheet is folded in letter fold The following steps are an example to fold A3 size sheet to cross fold 1 Fold A3 size sheet in single fold with referring to 2 1 Operation Procedure Page 8 to 11 2 Press fold ...

Page 22: ...s piled too much on feed tray at once sheet is not fed straightly 4 Set feed guides 4 1 When sheet width is less than 185 mm 7 28 Slide feed guide 1 fully far side and then set feed guide 2 4 2 When sheet width is more than 185 mm 7 28 Slide feed guide 2 fully far side and then set feed guide 1 5 Set support rollers Place support roller on far side at 20 mm inside from edge of sheets Place support...

Page 23: ... Size Sheet Folding Page 12 to 13 7 Turn stopper handle so that orange mark is aligned with illuminating orange lamp 8 Raise feed tray lever and press start stop button Hold folded edge slightly with finger in order to feed sheet straightly NOTE Cross folding guide is provided as an op tional equipment 9 When your folding job is finished lower feed tray lever and turn off power switch Pull out pow...

Page 24: ...s Fold 12 Page Letter Fold Cross Folding Guide option Cross folding guide is used to hold folded edge when second folding is performed Set cross folding guide along feed guide on feed tray For near side Roller For far side Cross Folding Guide ...

Page 25: ...ed after each adjustment in order to check result of adjustment is long For L is short For S is long For L is short For S is long For L is short For S is long For L is short For S is long For L is short For S is long For S is short For L is long For S is short For L is long For S is short For L is long For S is short For L is long For S is short For L is long For S is short For L Appearance of Del...

Page 26: ... 81 2 Skew Adjustment Lever Skew Adjustment Lever 2 4 When Folding Is Not Even or Square 2 4 2 To correct not square fold When sheet is folded askew correct folding with skew adjust lever Appearance of not square folding Appearance of not square folding ...

Page 27: ...Trouble Shooting 21 3 Trouble Shooting This section shows quick reference of trouble which can be resolved or prevented by operator 3 1 Trouble Shooting 22 ...

Page 28: ...et Refer to 1 3 For Piling Sheet in Page 5 4 Straighten up curled sheet Refer to 1 3 For Piling Sheet in Page 5 5 Set feed guides so that sheets are fed straightly 6 Clean fold rollers with roller cleaner Refer to 4 2 Fold Roller Replacement in Page 28 29 7 Replace feed roller or double feed stop pad Refer to 4 1 Feed Roller Double Feed Stop Pad Replacement in Page 26 27 Feed roller and double fee...

Page 29: ...ction Symptom 3 Folded sheet is stained with ink Cause 1 Feed roller double feed stop pad or fold rollers are stained with ink Countermeasure 1 Clean feed roller double feed stop pad or fold rollers with alcohol or cleaning liquid soaked cloth Refer to 4 1 Feed Roller Double Feed Stop Pad Replace ment in Page 26 or 4 2 Fold Roller Replacement in Page 28 29 Symptom 4 Double Feed or Misfeed occurs C...

Page 30: ...3 Trouble Shooting 24 ...

Page 31: ...This section explains maintenance for PF P310 4 1 Feed Roller Double Feed Stop Pad Replacement 26 4 2 Fold Roller Replacement 28 4 3 Removal of Jammed Sheet 30 4 4 Count Sensor Cleaning 31 4 5 Maintenance Kit Option 32 4 6 Option 32 ...

Page 32: ...n or replace feed roller or double feed stop pad Feed roller and double feed stop pad should be replaced every 150 000 to 300 000 folds Shaft Feed Roller 1 Open delivery tray and feed tray 2 Open top cover 3 Hold shaft and open lever 4 Slide feed roller shaft to direction of arrow mark 1 and remove to 2 Remove support roller and then replace feed roller WARNING Turn off power switch and pull out p...

Page 33: ...ouble feed stop pad upward to remove 6 Clean feed roller and double feed stop pad with our original rubber cleaner liquid XPF 111 If feed roller or double feed stop pad is worn out replace it Attach double feed stop pad and feed roller in reverse order of detachment Double Feed Stop Pad ...

Page 34: ...with ink or worn out folding accuracy decreases WARNING Turn off power switch and pull out power cord from outlet before replace ment 1 Slide delivery tray and open top cover 2 Hold shaft and open lever 3 Tilt up roller hanger and lay down roller holder NOTE Keep holding roller hanger during laying down roller holder Top Cover Delivery Tray Lever Shaft Fold Rollers ...

Page 35: ...ld Roller Replacement 4 Clean fold rollers with rubber cleaner liquid XPF 111 5 If fold rollers are worn out replace them Install fold rollers so that ends of fold rollers are placed on grooves indicated with yellow arrow label Grooves Yellow Arrow ...

Page 36: ...d shaft and open lever 3 Tilt up roller hanger and lay down roller holder NOTE Keep holding roller hanger during laying down roller holder 4 Remove jammed sheet Turn stopper handle to S to remove sheet jammed inside of buckle Close roller holder lever and cover in reverse order Roller Hanger PF P310 PF P310 PEPERFOLDER PEPERFOLDER Cover Delivery Tray Shaft Roller Holder Stopper Handle Lever ...

Page 37: ...d counts the folded sheets If the paper dust stains on the sensor the sensor can not detect correctly In that case clean the sensor 1 Pull out the delivery tray and open the cover to the direction that the arrow shows 2 Receiving part and projecting part of the sensor is on the back of the cover 3 Clean the lens using a cotton swab Sensor Sensor Cover Delivery Tray Projecting Part Receiving Part ...

Page 38: ...nce 32 03PFP310A68 4 3 2 03PFP310A69 1 2 4 5 Maintenance Kit Option Cross Folding Guide M850054 00 4 6 Option 2 Double Feed Stop Pad M002063 01 4 pcs 3 Feed Roller M001978 04 2 pcs 4 Fold Roller A941901 00 2 pcs ...

Page 39: ......

Page 40: ...Standard Business Systems 10 Connector Road Andover MA 01810 978 470 1920 978 470 2771 PF P310 OM Revised 09 2002 ...

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