Page 15
FREECLIMBER /4000 PT
®
MAINTENANCE SCHEDULE
This is a quick reference guide to preventive maintenance for the 4600/4400/4200/4000 Exercise Systems.
Please refer to the owner’s manual that is provided with each machine for complete service, repair and
operating instructions.
Note
: Use of lubricants other than those specified will result in
diminished performance and a shorter life span for that part.
T
R
A
P
D
E
D
N
E
M
O
C
C
E
R
N
O
I
T
C
A
Y
C
N
E
U
Q
E
R
F
R
E
N
A
E
L
C
T
N
A
C
I
R
B
U
L
e
l
o
s
n
o
C
n
a
e
l
C
e
p
i
W
y
li
a
D
r
e
t
a
W
A
/
N
s
r
e
v
o
C
d
n
a
n
a
e
l
C
t
c
e
p
s
n
i
y
li
a
D
d
e
t
u
li
D
d
l
o
h
e
s
u
o
h
r
e
n
a
e
l
c
A
/
N
d
n
a
e
v
i
r
D
s
n
i
a
h
C
p
e
t
S
e
t
a
c
i
r
b
u
L
r
o
k
e
e
w
h
c
a
E
s
r
u
o
h
0
7
r
e
t
f
a
A
/
N
r
o
t
o
m
W
0
3
li
o
n
a
e
l
c
,
e
v
o
m
e
R
e
t
a
c
i
r
b
u
l
d
n
a
3
y
r
e
v
E
0
0
9
r
o
s
h
t
n
o
m
s
r
u
o
h
r
e
s
a
e
r
g
e
D
r
o
t
o
m
W
0
3
li
o
n
i
a
h
C
p
e
t
S
n
o
i
t
c
e
n
n
o
C
s
t
n
i
o
P
d
n
a
n
a
e
l
C
e
t
a
c
i
r
b
u
l
3
y
r
e
v
E
0
0
9
r
o
s
h
t
n
o
m
s
r
u
o
h
y
r
d
,
n
a
e
l
C
g
a
r
i
t
l
u
M
e
s
o
p
r
u
p
e
s
a
e
r
g
g
n
i
r
p
S
y
e
ll
u
P
s
t
f
a
h
S
d
n
a
n
a
e
l
C
e
t
a
c
i
r
b
u
l
3
y
r
e
v
E
0
0
9
r
o
s
h
t
n
o
m
s
r
u
o
h
y
r
d
,
n
a
e
l
C
g
a
r
i
t
l
u
M
e
s
o
p
r
u
p
e
s
a
e
r
g
l
a
d
e
P
&
s
t
f
a
h
S
g
n
il
e
v
e
L
s
n
i
P
m
r
A
d
n
a
n
a
e
l
C
e
t
a
c
i
r
b
u
l
3
y
r
e
v
E
0
0
9
r
o
s
h
t
n
o
m
s
r
u
o
h
y
r
d
,
n
a
e
l
C
g
a
r
i
t
l
u
M
e
s
o
p
r
u
p
e
s
a
e
r
g
m
r
A
l
a
d
e
P
n
r
u
t
e
R
s
g
n
i
r
p
S
e
p
i
w
d
n
a
t
c
e
p
s
n
I
n
w
o
d
r
o
k
e
e
w
h
c
a
E
s
r
u
o
h
0
7
r
e
t
f
a
A
/
N
li
o
,
n
a
e
l
C
d
e
n
e
p
m
a
d
g
a
r
m
r
A
l
a
d
e
P
s
t
f
a
h
S
d
n
a
n
a
e
l
C
e
t
a
c
i
r
b
u
l
3
y
r
e
v
E
0
0
9
r
o
s
h
t
n
o
m
s
r
u
o
h
y
r
d
,
n
a
e
l
C
g
a
r
i
t
l
u
M
e
s
o
p
r
u
p
e
s
a
e
r
g
y
r
e
t
t
a
B
e
g
a
t
l
o
V
k
c
e
h
C
3
y
r
e
v
E
0
0
9
r
o
s
h
t
n
o
m
s
r
u
o
h
A
/
N
A
/
N
s
t
l
e
B
t
s
u
j
d
a
&
t
c
e
p
s
n
I
n
o
i
s
n
e
t
3
y
r
e
v
E
0
0
9
r
o
s
h
t
n
o
m
s
r
u
o
h
A
/
N
A
/
N
Summary of Contents for FreeClimber
Page 12: ...Page 13 BISON TRANSMISSION DETAIL...
Page 15: ...Page 16 Figure 1 Final Assembly Left 4600 PT...
Page 16: ...Page 17 Figure 2 Final Assembly Right 4600 PT...
Page 17: ...Page 18 Figure 3 Final Assembly Left 4600 CL...
Page 18: ...Page 19 Figure 4 Final Assembly Right 4600 CL...
Page 19: ...Page 20 Figure 5 Covers 4600 PT CL...
Page 20: ...Page 21 Figure 6 Pedal Arm Assembly First Reduction Shaft Assembly 4600 4400 PT CL 4200 PT...
Page 21: ...Page 22 Figure 7 Drive Shaft Assembly Eccentric Hub Assembly 4600 4400 PT CL 4200 PT...
Page 22: ...Page 23 Figure 8 Final Assembly Left 4400 4200 PT...
Page 23: ...Page 24 Figure 9 Final Assembly Right 4400 4200 PT...
Page 24: ...Page 25 Figure10 Final Assembly Left 4400 CL...
Page 25: ...Page 26 Figure 11 Final Assembly Right 4400 CL...
Page 26: ...Page 27 Figure 12 Covers 4400 PT CL 4200 PT...
Page 27: ...Page 28...
Page 35: ...Page 36...
Page 38: ...Page 39...
Page 40: ...Page 41 Figure 13 Parts Needing Periodic Lubrication...
Page 41: ...Page 42 Figure 14 Side Cover and Handrail Assemblies...
Page 42: ...Page 43 Figure 15 Poly V Belt Tension...
Page 43: ...Page 44 Figure 16 Drive Chain Assembly...
Page 44: ...Page 45 Figure 17 Step Assembly...
Page 45: ...Page 46 Figure 18 Step Chain and Sprocket Assemblies...
Page 46: ...Page 47 Figure 19 Transmission and Alternator Assemblies...
Page 47: ...Page 48 Figure 20 Wiring Diagram 1...
Page 48: ...Page 49 Figure 21 Wiring Diagram 2...
Page 49: ...Page 50 Figure 22 Wiring Diagram 3...
Page 56: ...Page 57 ELECTRICAL DETAIL...
Page 57: ...Page 58 SAFETY VALVE...
Page 62: ...Page 63 Figure 23 Right Side View 1650 LE...
Page 63: ...Page 64 Figure 24 Left Side View 1650 LE...
Page 64: ...Page 65 Figure 25 Pedal Arm Assembly...
Page 65: ...Page 66 Figure 26 Right Side View 2650 UE...
Page 66: ...Page 67 Figure 27 Top View 2650 UE...
Page 67: ...Page 68 Figure 28 Weight Stack Assembly...
Page 73: ...Page 74 Figure 29 3300 CE Right Side View...
Page 74: ...Page 75 Figure 30 3300 CE Left Side View...
Page 75: ...Page 76 Figure 31 3900 RC Right Side View...
Page 76: ...Page 77 Figure 32 3900 RC Left Side View...
Page 77: ...Page 78 Figure 33 3300 CE Seat Adjustment Pin...
Page 78: ...Page 79 Figure 34 3900 RC Seat Assembly...
Page 79: ...Page 80 Figure 35 Drive Chain Assembly...
Page 80: ...Page 81 Figure 36 Intermediate Shaft Assembly...
Page 81: ...Page 82 Figure 37 J Bolt Assembly...
Page 82: ...Page 83 Figure 38 Crank Assembly...
Page 83: ...Page 84 Figure 39 Alternator Assembly...
Page 89: ...Page 90 Figure 40 Final Assembly Right Side View 3400 CE...
Page 90: ...Page 91 Figure 41 Final Assembly Left Side View 3800 RC...
Page 91: ...Page 92 Figure 42 Seat Post Assembly 3400 CE...
Page 92: ...Page 93 Figure 43 Seat Assembly 3800 RC...
Page 93: ...Page 94 Figure 44 Seat Track Assembly 3800 RC...
Page 94: ...Page 95 Figure 45 Intermediate Poly V Assembly...
Page 96: ...Page 97 Figure 47 Alternator Flywheel Assembly...
Page 97: ...Page 98 Figure 48 Wire Connections...
Page 98: ...Page 99 Figure 49 Power Control Board Plug Ins...
Page 101: ...Page 102...
Page 102: ...Page 103...
Page 103: ...Page 104...
Page 104: ...Page 105...
Page 105: ...Page 106...
