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Commissioning

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240634 / 8146662300

2016-07-11·BA00·III·en·02

(Double) temperature controller and 

limiter

Series 8146/5041, 8146/5051

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Connection to the mains

• Open the enclosure (see chapter "Mounting/dismounting, operating position").

• Guide the connection lines into the connection chamber using the cable glands.

• Lay the connecting wires in the terminal compartment in such a way that  

the permissible bending radii do not drop below the minimum.

• Connect the conductors according to the enclosed documents (e.g. wiring diagrams).

• Connect the protective conductor.

• If necessary, remove loose metal particles, dirt and traces of moisture from the  

enclosure.

• Carefully close the enclosure after completing the work.

Connecting the protective conductor.

• Always connect the protective conductor.

• Regardless of the operating voltage, connect all uncoated and non-energised metal 

parts to the protective conductor system.

• The neutral conductor is considered as a live conductor and it has to be installed  

accordingly.

• Inactive metal parts must be insulated in accordance with IEC/EN 61439 and not  

connected to PE.

After completing the electric installation, the following operations must be performed:

• Install protection against accidental contact.

• Set the tripping devices to the nominal value.

• Visual inspection for signs of loose metal particles, soiling and traces of moisture.

• Clean and dry the enclosures, if necessary.

8

Commissioning

Before commissioning, ensure the following:

• Check the mounting and installation.

• Inspect enclosure for damage.

• If necessary, remove foreign bodies.

• If necessary, clean the connection chamber.

• Check whether the cables have been inserted correctly.

• Check if all screws and nuts have been tightened firmly.

• Check whether all the cable entries and stopping plugs have been tightened firmly.

• Check whether all conductors have been clamped firmly.

• Check whether all covers and partitions for live parts have been installed and fastened.

• Seal unused cable entries using plugs with a respective certification and unused holes 

with stopping plugs certified for the respective type of protection.

• Check the tightening torques.

DANGER

Explosion hazard due to incorrect installation!

Non-compliance results in severe or fatal injuries.

• Check the device for proper installation and function before  

commissioning.

• Comply with the national regulations.

Summary of Contents for 8146/5041 Series

Page 1: ...N EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN Operating instructions Additional languages www stahl ex com EN Double temperature controller and limiter Series 8146 5041 8146 5...

Page 2: ...4 2 3 Symbols on the device 5 3 Safety notes 5 3 1 Operating instructions storage 5 3 2 Safe use 5 3 3 Modifications and alterations 5 4 Function and device design 5 4 1 Function 6 5 Technical data 6...

Page 3: ...942 943 0 Fax 49 7942 943 4333 Internet www stahl ex com E Mail info stahl de 1 2 Information regarding the operating instructions ID No 240634 8146662300 Publication Code 2016 07 11 BA00 III en 02 Ha...

Page 4: ...NOTICE Type and source of danger damage Consequences of danger Taking countermeasures to avoid the danger damage Symbol Meaning Tips and recommendations on the use of the device General danger Danger...

Page 5: ...ance overhaul repair may only be carried out by appropriately authorized and trained personnel During installation and operation observe the information characteristic values and rated operating condi...

Page 6: ...ntact is activated due to temperature related volume changes In case of leakage of the measuring system the temperature controller switches off permanently Temperature controller If the temperature of...

Page 7: ...n be switched via contact path 1 2 The contact path 1 4 is used for signalling purposes NC terminal 1 2 NO terminal 1 4 AC 400 V 16 A AC 400 V 6 3 A AC 230 V 16 A AC 230 V 6 3 A AC 400 V 16 A AC 400 V...

Page 8: ...r lock Standard with captive M6 stainless steel combo head screws Mounting Installation Cable glands 1 x M20 x 1 5 cable entry Clamping range 4 13 mm Connection type 5 x spring clamp terminals Connect...

Page 9: ...ient temperature NC terminal 1 2 NO terminal 1 4 AC 400 V 16 A AC 400 V 2 A AC 230 V 16 A AC 230 V 2 A AC 400 V 16 A AC 400 V 2 A AC 230 V 25 A AC 230 V 2 A NC terminal 1 2 NO terminal 1 4 AC 400 V 16...

Page 10: ...to IEC EN 60695 UL 94 ASTM D635 Seal Standard foamed silicone Special EPDM 20 80 C Sensor stainless steel VA 1 4571 AISI 316L Cover lock Standard with captive M6 stainless steel combo head screws Moun...

Page 11: ...Carry out installation strictly according to the instructions and national safety and accident prevention regulations to maintain the explosion protection Select and install the electrical device so...

Page 12: ...tool used to fasten the cable gland Adjust the hole diameters to the dimensions of the built in parts and or their seals Measure the dimensions on the plane surfaces of the inner side of the enclosur...

Page 13: ...to incorrectly laid cables in the Ex e enclosure Non compliance results in severe or fatal injuries Adhere to the required creepage distances and clearances Fasten mounting rails or elements properly...

Page 14: ...ation voltage value is at least 1500 V doubled sum of the rated operational voltage of intrinsically safe circuits plus 1000 V WARNING Risk of electric shock short circuit due to incorrectly dimension...

Page 15: ...inal bridging is only permitted if original Ex accessories are used If necessary retrofit required partitions For additional splice protection use core end sleeves or cable lugs Make sure that the cro...

Page 16: ...d in accordance with IEC EN 61439 and not connected to PE After completing the electric installation the following operations must be performed Install protection against accidental contact Set the tr...

Page 17: ...o the desired limit temperature allow at least 5 minutes for temperature to equalize while measuring and monitoring the exact temperature on the temperature sensor with a calibrated comparison measuri...

Page 18: ...e electric circuit opens however it closes automatically again if temperature rises 10 Maintenance and repair 10 1 Maintenance Consult the relevant national regulations to determine the type and exten...

Page 19: ...damp cloth use water or mild non abrasive non scratching cleaning agents Do not use aggressive detergents or solvents WARNING Danger of electric shock due to energised parts Non compliance can result...

Page 20: ...arding disposal Separate materials when sending it for recycling Ensure environmentally friendly disposal of all components according to the statutory regulations 13 Accessories and Spare parts NOTE M...

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