Stahl 2000 Series Owner'S Manual Download Page 8

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MAINTENANCE

2000 SERIES OWNER’S MANUAL

Proper maintenance on a regular schedule is essential to keep the unit operating at peak efficiency.

LUBRICATION

Maintaining the proper lubrication schedule will vary with climate conditions and the amount of usage the unit

receives. The lubrication chart below is intended to serve for a normal workload and moderate weather variance.

Periods of heavy use shorten service intervals.

ITEM

WHERE

INTERVAL

LUBRICATION

PRODUCT

Winch Cable

Surface

6 Months

Light Oil

Pulley Block Pin

Grease Fitting

6 Months

Chevron Moly Grease #2

Sheave Pin

Grease Fitting

6 Months

Chevron Moly Grease #2

Boom Pivot Pin

Grease Fitting

6 Months

Chevron Moly Grease #2

Winch

(2000E & 2000R)

Permanent Sealed

None

N/A

Winch

(2000H)

Top of Winch

1 Month

Shell Spirax Gear Oil

85W/140

Slewing Ring

Grease Fitting

1 Month

Chevron Moly Grease #2

Worm Drive/Gear Mesh

(2000R)

Directly on Gears

1 Month

Mobiltac “c”, Shell

Cardium EP Silver Streak

200, Mollube Alloy 936

View thousands of Crane Specifications on FreeCraneSpecs.com

Summary of Contents for 2000 Series

Page 1: ...June 16 2004 2000 Series Owner s Manual View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 2: ...BLY 19 22 PARTS 2000R CRANE ASSEMBLY 23 26 PARTS 2000H CRANE ASSEMBLY 27 28 PARTS 2000E 2000R WINCH ASSEMBLY 29 30 PARTS 2000H HYDRAULICS SYSTEM 31 32 SCHEMATIC 2000E ELECTRICAL 33 SCHEMATIC 2000R ELECTRICAL 34 SCHEMATIC 2000H HYDRAULIC ELECTRIC 35 WARRANTY 36 FOR THE LOCATION OF YOUR NEAREST DISTRIBUTOR CALL 330 264 7441 View thousands of Crane Specifications on FreeCraneSpecs com View thousands ...

Page 3: ...ceeding the lifting capacity for a given boom length can cause tipping or structural failure Only the s New Machinery and Equipment warranty shown on the last page of this manual is valid with this crane No other warranty verbal written or implied is valid with this crane Treat your s crane with respect and service it regularly These two things can add up to a safer working environment and longer ...

Page 4: ...oad handling equipment from rated capacity NEVER leave a load suspended in the air NEVER use the winch to drag a load into position before lifting NEVER operate the crane during an electrical storm or when high wind conditions exist NEVER side load the boom by dragging a load from the side NEVER try to service or repair the crane while the crane is operating NEVER place yourself between the load a...

Page 5: ...read contact your s distributor for immediate replacement C STAHL MANUALS PICTURES CRANE27701 JPG C STAHL MANUALS PICTURES CRANE27703 JPG C STAHL MANUALS PICTURES CRANE27702 JPG s 2000 CRANE 6600 FT LB 3 FT BOOM LENGTH 2000 LBS 4 FT BOOM LENGTH 1650 LBS 5 FT BOOM LENGTH 1350 LBS TWO PART LINE REQUIRED WHEN LIFTING 1000 LBS OR GREATER View thousands of Crane Specifications on FreeCraneSpecs com Vie...

Page 6: ...and disassembling Reassemble the snatch block Be sure to reinsert the cotter pin in the snatch block You should also use a two part line for loads under 1000 pounds if you want to slow down the cable line speed LOAD LIFTING It must be understood that all load ratings are formulated on 85 of tipping Tipping is defined as a tire breaking contact with the ground Further all load ratings are dependent...

Page 7: ...ning the serrated portion of the male plug clockwise Continue turning until the pin on the receptacle can be seen through the hole in the male plug and a click is felt There are three switches on the remote control Each is labeled as to the function and direction For example To activate the winch push up on the switch to winch up push down on the switch to winch down View thousands of Crane Specif...

Page 8: ... LUBRICATION PRODUCT Winch Cable Surface 6 Months Light Oil Pulley Block Pin Grease Fitting 6 Months Chevron Moly Grease 2 Sheave Pin Grease Fitting 6 Months Chevron Moly Grease 2 Boom Pivot Pin Grease Fitting 6 Months Chevron Moly Grease 2 Winch 2000E 2000R Permanent Sealed None N A Winch 2000H Top of Winch 1 Month Shell Spirax Gear Oil 85W 140 Slewing Ring Grease Fitting 1 Month Chevron Moly Gre...

Page 9: ...Draw 18 5 per minute single line 20 amps NO LOAD 12 7 per minute single line 63 amps 1000 LBS 3 6 per minute two part line 55 amps 2000 LBS 89 per minute bare drum 121 per minute full drum at full oil volume Winch Hydraulic Requirements Not Applicable Flow rate 3 to 6 gpm Pressure 1700 psi max Chassis Requirement Minimum 8000 GVWR Chassis Required BOOM REACH LIFTING CAPACITY BOOM ANGLE 4FT 5FT 6FT...

Page 10: ...T LINE REQUIRED WHEN LIFTING 45 3 6 2 6 4 0 2000 2000 1650 DISTANCE LIFTING 1465 1885 1215 21 0 DIST ANCE 5 0 4 0 6 0 1320 1650 1100 LIFT ING DISTANCE IN FEET LIFTING CAPACITIES MEASURED IN LBS CRANE RATING 6600 FT LBS View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 11: ...3 inch tubing and the 1 4 inch reinforcement will distribute the load and prevent collapse of the compartment bottom To operate the outrigger insert the tube into the mounting socket on the body Lower the outrigger by holding the handle and turning the base clockwise The outrigger must be lowered until firm ground contact is made On soft ground use bearing pads to prevent sinking To raise the outr...

Page 12: ...Overload condition Low battery charge Improper capacity battery Restriction in hydraulic line 2000H only Relief valve set too low 2000H only Overload condition 2000H only Pump losing prime 2000H only Filter clogged 2000H only Cable mis wrap Loose cable being wound on drum Unusual noise during operation Load is excessive Cavitation due to low hydraulic oil 2000H only Suction line filter is clogged ...

Page 13: ...a battery isolator system be used to prevent drainage and prolong battery life CAUTION Never attach change or use unauthorized components on your s crane This could result in failure of the crane and possible injuries and voids any warranty or liability CAUTION MOST SERVICE BODIES ARE NOT STRONG ENOUGH TO MOUNT A CRANE You must reinforce the compartment and floor before you mount the crane Get hel...

Page 14: ...e mounting holes on the mounting surface refer to figure 4 Drill four 4 0 531 diameter holes and flame cut or drill the 1 50 diameter wiring hole 3 Lift the crane into position Make sure the power leads are fed through the wiring hole 4 Bolt the 2000 crane to the mounting surface with four 4 0 50 grade eight bolts and four 4 grade eight lock nuts Torque the 0 50 bolts to 75 foot pounds Use of othe...

Page 15: ...cable The 2000 crane is self grounding and does not require an additional ground cable 7 NOTE if a compartment mount crane is being used a minimum of a 2000 crane reinforcement must be installed in the compartment under the crane CAUTION FAILURE TO PUT THE CIRCUIT BREAKER IN PLACE COULD SERIOUSLY DAMAGE THE WINCH MOTOR A CIRCUIT BREAKER ALSO PROTECTS AGAINST ELECTRICAL SHORTS AND FIRES CAUTION IF ...

Page 16: ...T LINE REQUIR ED WHEN LIFTIN G 6600 FT L B 200 0 R CRANE 1320 1650 0 4 0 LIFTI NG DISTAN CE 1650 2000 3 6 2 6 4 0 LIFTI NG DISTANCE 2000 45 LIFTI NG DISTANCE 21 BOOM ANGLE 146 5 1885 1100 5 5 3 6 1215 4 6 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 17: ...s on the mounting surface Drill four 4 0 531 diameter holes and flame cut or drill the 5 00 diameter hole 7 Lift the crane into position Make sure the power lead and the two 2 hydraulic hoses are fed through the five inch 5 diameter hole 8 Bolt the 2000 crane to the mounting surface with four 4 0 50 grade eight bolts and four 4 grade eight lock nuts Torque the 0 50 bolts to 75 foot pounds Use of o...

Page 18: ...p supplier you use will offer assistance in making the correct selection 13 A throttle advance should also be used to keep the engine RPM s high enough to produce the required flow and pressure There are many types available depending on your preference The simplest type is a vernier control cable that must be set with each use There are other types available that will advance throttle on demand a...

Page 19: ...NER S MANUAL 2000H MOUNTING INSTRUCTIONS ________________________________________________________________________________ View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 20: ...ll for special boom and base lengths part numbers 2000E TURRET AND BASE SERVICE PARTS ILLUSTRATION FOR SERIAL NUMBERS C4020101 THRU C4220031 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 21: ...01 Large spindle bushing 24 1 95217 001 Small spindle bushing 25 2 18543 03 Lanyard 26 4 927187 Grommet 27 1 918416 1 8 x 1 4 drive screw 28 2 95411 001 Sheave 29 3 95424 002 2 68 cotter pin 30 1 95907 065 Remote control 31 1 95265 001 2000 cable 32 1 95252 001 Boom stop block 33 1 917349 3 8 16 x 1 2 hex head cap screw 34 1 960264 Lock washer 3 8 35 2 960650 Ring terminal 10 12 3 8 stud 36 3 9250...

Page 22: ...or special boom and base lengths part numbers 2000E TURRET AND BASE SERVICE PARTS ILLUSTRATION FOR SERIAL NUMBERS C422032 PRESENT View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 23: ... 20 x 3 4 screw 24 2 919702 1 4 20 nut 25 1 95297 176 Contactor mounting plate 26 1 3891 Serial tag 27 1 918416 1 8 x 1 4 drive screw 28 1 95251 001 Extension lock pin 29 2 18543 03 Lanyard 30 2 960650 Ring terminal 10 12 3 8 stud 31 1 95252 001 Boom stop block 32 1 917349 3 8 16 x 1 2 hex head cap screw 33 1 95280 001 Extension boom weldment 34 2 95411 001 Sheave 35 1 95422 003 3 4 X 1 3 4 clevis...

Page 24: ... 12 volt motor 6 1 95297 035 Turret weldment 7 8 964058 3 8 16 x 1 1 4 socket head cap screw 8 10 917691 3 8 16 x 2 1 4 socket head cap screw 9 19 960264 3 8 lock washer 10 1 118543 Grease fitting 11 10 ft 961758 1 gauge red cable 12 1 95453 001 Tweco connector assembly 13 1 960680 Copper lug 14 4 95457 001 Hose clamp 15 1 95297 048 Bottom tweco holder assembly FOR SERIAL NUMBERS C472063 C4420009 ...

Page 25: ...ey block assembly 42 2 95422 006 Clevis pin 1 2 x 1 75 43 2 95428 001 Snatch block spacer 44 1 95212 001 Hook 45 1 95297 053 2000R shroud 46 1 95297 055 Large gear shroud 47 3 917326 1 4 20 x 1 2 hex head cap screw 48 3 919864 1 4 lock washer 49 11 962111 10 24 x 3 8 self tapping screw 50 1 95297 056 Small gear shroud 51 1 95297 051 2000R remote control 52 1 963942 Rocker switch spst on off 53 1 9...

Page 26: ...volt motor 6 1 95297 222 Turret weldment 7 8 964058 3 8 16 x 1 1 4 socket head cap screw 8 10 917691 3 8 16 x 2 1 4 socket head cap screw 9 19 960264 3 8 lock washer 10 1 118543 Grease fitting 11 10 ft 961758 1 gauge red cable 12 1 95453 001 Tweco connector assembly 13 1 960680 Copper lug 14 4 95457 001 Hose clamp 15 1 95297 048 Bottom holder assembly FOR SERIAL NUMBERS C4420010 PRESENT View thous...

Page 27: ... 42 2 95422 006 Clevis pin 1 2 x 1 75 43 2 95428 001 Snatch block spacer 44 1 95212 001 Hook 45 1 95297 221 Shroud top 46 1 95297 223 Shroud base front 47 6 917326 1 4 20 x 1 2 hex head cap screw 48 6 919864 1 4 lock washer 49 3 962111 10 24 x 3 8 self tapping screw 50 1 95297 051 2000R remote control 51 1 95907 425 Toggle switch spst on off 52 1 95907 424 Toggle switch spdt on off on 53 1 95907 4...

Page 28: ...s PARTS 2000 SERIES OWNER S MANUAL 2000H CRANE ASSEMBLY SERVICE PARTS ILLUSTRATION View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 29: ...1 Serial tag 25 1 918416 1 8 x 1 4 drive screw 26 1 95252 001 Boom stop block 27 1 917349 3 8 16 x 1 2 hex head cap screw 28 2 960650 Ring terminal 10 12 3 8 stud 29 2 18543 03 Lanyard 30 1 95251 001 Extension lock pin 31 1 95280 001 Extension boom weldment 32 1 95422 003 3 4 X 1 3 4 clevis pin 33 2 95907 197 3 4 X 1 3 4 clevis pin with grease fitting 34 1 95422 004 3 8 x 1 3 4 clevis pin 35 2 954...

Page 30: ...ssembly Stage 2 11 2 95297 090 Midrange Thrust Washer Nylon 12 1 95297 091 Carrier Assembly Stage 3 13 1 95297 092 Drive Splined 14 1 95297 093 Ring Gear 75 Tooth 15 1 95297 096 Drum Support 16 4 95297 095 Self Tapping Bolt 5 16 18 x 1 00 17 2 95907 250 Drum Bushing Nylon 18 1 95907 065 Remote Control 19 1 95297 100 Hex Drive Shaft 20 1 95297 099 Drum 3 50 21 1 95297 098 Brake Assembly 22 2 95907 ...

Page 31: ...907 248 Ring Gear 10 2 95907 335 Carrier Gear 11 1 95907 233 Carrier Gear 12 1 95907 245 Housing 13 4 95907 246 Screw 14 2 95907 250 Drum Bushing Nylon 15 1 95907 065 Remote Control 16 1 95907 253 Hex Shaft 17 1 95907 254 Drum 3 50 Diameter 18 1 95907 194 Brake Assembly 19 2 95907 252 Spacer 20 1 95907 249 Housing 21 1 95907 251 Input Gear 22 1 95907 118 Motor 12V 23 2 95297 095 5 16 18 x 1 00 sel...

Page 32: ...UAL HYDRAULIC COMPONENT SERVICE PARTS ILLUSTRATION SERIAL NUMBERS UP TO C422002 SERIAL NUMBERS C4220003 TO PRESENT View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 33: ... RING 7 2 95488 027 FITTING ADAPTOR 12 6 O RING 8 2 95498 010 HOSING WITH 3 8 FEMALE JIC SWIVEL 9 2 938265 BULKHEAD UNION 3 8 JIC TO 3 8 JIC 10 2 95488 026 INLINE SWIVEL 3 8 JIC TO 3 8 JIC 11 1 95297 130 HOSE RETURN 60 12 1 95297 129 HOSE PRESSURE 62 13 2 95488 016 MALE ELBOW 3 8 JIC TO 3 4 O RING 14 1 95488 031 T FITTING 3 8 JIC TO NPT PIPE 15 1 95498 009 HOSE WITH 3 8 JIC SWIVEL View thousands o...

Page 34: ...34 s SCHEMATICS 2000 SERIES OWNER S MANUAL ELECTRICAL SCHEMATIC 2000E View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 35: ...35 s SCHEMATICS 2000 SERIES OWNER S MANUAL ELECTRICAL SCHEMATIC 2000R View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 36: ...36 s SCHEMATICS 2000 SERIES OWNER S MANUAL HYDRAULIC ELECTRICAL SCHEMATIC 2000H View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 37: ...r any direct or indirect incidental or consequential damages including but not limited to transportation costs lost profits and loss of income as a result of a vehicle being out of service WARRANTY CLAIMS PROCEDURE Claims may be handled by contacting your nearest authorized s distributor All claims are to be filed in writing and will be administered through a s distributor All repairs must be auth...

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