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MAINTENANCE 

 
The  FirstLine  PL Extended Run Time Battery Cabinet is designed to be virtually user 
maintenance free, requiring only the occasional wipe with a damp cloth or non-abrasive 
cleaner. 
 
Spare kits are available for the FirstLine PL Extended Run Time Battery Cabinet series, 
please contact Staco Energy Products Co. service center for details. 
 
For maximum availability of the UPS, the batteries should be replaced as part of a 
comprehensive preventive maintenance program. 
 

Table 4 - Replacement Batteries and Operating Temperatures 

 

RECOMMENDED REPLACEMENT INTERVALS

 

Batteries 

2 to 5 years

1

 

 

OPERATING TEMPERATURE

 

Recommended Range 

15-25º C (59-77º F) 

Maximum Range 

10-40º C (50-104º F) 

 

This product contains Value Regulated Sealed Acid Batteries. 
 
These batteries contain lead, a neurotoxin, and sulfuric acid, a corrosive.  Additionally, 
the energy stored in the batteries can present a shock hazard and a burn hazard.  
Batteries should only be services by trained personnel.  Appropriate safety precautions 
must be observed, including eye protection and skin protection.  Contact with electrolyte 
requires flushing with generous amounts of clean water.  Seek medical attention 
immediately following contact with electrolyte.  Unwanted batteries must be recycled 
and should never be discarded. 
 
The functional lifetime of batteries is significantly affected by the temperature at which 
they are stored and operated.  Ideally, batteries should be used in a 70° F (21° C) 
environment.  For every 15° F (8.3° C) increase in temperature, the life expectancy of a 
battery will be halved. 

                                            

1

 Battery life is highly dependent on the ambient temperature and the number and depth of discharge 

cycles. A discharged battery should be recharged as soon as possible. If the battery is left in a discharged 
state, irreversible sulfation occurs, reducing the capacity (run-time) of the battery.  

REPLACEMENT BATTERY 

Cabinet Model 

Manufacturer 

Cat. Number 

Quantity 

Required 

-080-150 

China Storage Battery  

HRL12150W 

36 Per String 

Summary of Contents for FLP-BAT-030-150-2-N-30K

Page 1: ...003 2620 FIRSTLINE PLT Battery Cabinet FLP BAT 080 150 2 B 30K USER MANUAL...

Page 2: ...15 Battery Removal Installation and Service 15 Maintenance 17 Table 1 Symbols 3 Table 2 Model Floor Loadings 6 Table 3 Terminal Tightening Torques and Wires Sizes 13 Table 4 Replacement Batteries and...

Page 3: ...W RIGHT SIDE VIEW REAR VIEW BOTTOM VIEW AS VIEWED FROM BOTTOM UL UPS BATTERY SUPPLY 2DA6 3 56 90 5 37 86 961 6 32 62 828 7 42 12 1070 0 71 58 1818 2 5 20 132 2 10 70 271 9 31 95 811 6 WIRE ACCESS COVE...

Page 4: ...before operating the equipment and save this manual for future reference READ AND FOLLOW ALL SAFETY INSTRUCTIONS a Do not use outdoors b Do not route wiring across or near hot surfaces c Do not insta...

Page 5: ...here are NO USER SERVICEABLE PARTS inside the battery cabinet This battery cabinet contains its own energy source batteries Hazardous voltage may be present even when the battery cabinet is not connec...

Page 6: ...ons must be observed including eye protection and skin protection Contact with electrolyte requires flushing with a generous amount of clean water Seek medical attention immediately following contact...

Page 7: ...y charged the useful life of the batteries will be reduced if they are subjected to high temperatures The operating temperature range of 15o C to 40o C 5o F to 104o F must not be exceeded for even sho...

Page 8: ...a copy of the damage claim within 15 days to your service representative FLOOR LOADING When planning the installation consider the battery cabinet weight for floor loading The strength of the installa...

Page 9: ...ent support for the combined weight of the forklift and the battery cabinet 3 Make sure forks are at maximum separation 4 Use a very strong ratchet strap or similar device of sufficient strength to ti...

Page 10: ...the next battery cabinet in the set TB3 3 pole positive neutral negative terminal block and ground connection for battery power output This goes to the input of the N version battery cabinet from the...

Page 11: ...E IN A CONTROLLED ENVIRONMENT REFER TO HANDBOOK FOR ENVIRONMENTAL CONDITIONS BATTERY CIRCUIT BREAKER BATTERY CIRCUIT BREAKER DO NOT DISCONNECT UNDER LOAD BATTERIES BEHIND THIS PANEL FUSES BEHIND THIS...

Page 12: ...EAKERS BATTERY TRAYS U1 R3 R2 R1 Q1 J3 J2 J1 F1 D2 D1 DANGER RISK OF ELECTRIC SHOCK Do not touch uninsulated battery terminals CAUTION WARNING TO REDUCE RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RA...

Page 13: ...pole connections blue to blue white to white use a voltmeter to verify that the battery string is above 408 VDC at the TB3 connector If the voltage is low or the voltage varies significantly from stri...

Page 14: ...Staco s UL Listing nor is it covered by this manual TB3 is energized at all times Opening the circuit breakers does not remove power from this terminal block 4 Connect the ground wire to the 20 ground...

Page 15: ...abinet may be closed Terminal blocks on the N version cabinets are disconnected by unplugging the powerpole connectors in all cabinets This requires the removal of the inner panel by authorized person...

Page 16: ...t Breaker Interface Connections To trip the battery circuit breakers via the REPO of the UPS connect the battery cabinet interface connector TB4 to the UPS per Figure 6 If any additional battery cabin...

Page 17: ...tenance Bypass Switch MBS is present power to the load can be maintained during service Refer to the instructions for the MBS to put the system in bypass mode before removing power from the UPS Before...

Page 18: ...When the trays are to be reinstalled use the procedure in the following paragraph The battery trays are very heavy and it will be necessary to use a lifting device to support the trays as they are ins...

Page 19: ...hazard and a burn hazard Batteries should only be services by trained personnel Appropriate safety precautions must be observed including eye protection and skin protection Contact with electrolyte re...

Page 20: ...can lead to thermal runaway a condition that damages the battery Thermal runaway can cause batteries to swell If the battery cases burst the hazardous contents may be exposed Maintaining proper ambien...

Page 21: ...3 TRAY 2 TRAY 1 F1 F2 F3 F4 CONNECTORS CONNECTORS TRAY 6 TRAY 5 TRAY 4 WHITE BLUE CONNECTORS CONNECTORS RED CONNECTORS BLACK CONNECTORS F22 F3 F4 BLACK CONNECTORS CONTROL TERMINAL BLOCK LOCATED ON RE...

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