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ST ST102, Operation And Maintenance Instructions

The "ST ST102" manual is a comprehensive guide providing operation and maintenance instructions for this remarkable product. It is available for free download, ensuring easy access to essential information. Obtain your manual from manualshive.com and optimize your experience with the "ST ST102" device.

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SPARE PARTS

37

MP20 - 30 PUMP- PARTS LIST

ST102 - 300L/400L/600L/800L/1000L

- Tractor Mounted

NO

PART  NO

DESCRIPTION

NOTE

QTY MODEL

1

STCP-041-10020

Screw 

M10x50

4

STCP-041-10021

Pressure Accumulator

Orange

1

MP30

STCP-041-10090

Pressure Accumulator

Red

1

MP20

3

STCP-041-10000

Diaphragm

1

4

STCP-041-10001

Diaphragm Support Cap

1

5

STCP-041-10022

Pump Crankcase

1

6

STCP-041-10023

Nut

M10

4

7

STCP-041-10002

Volum.Comp.Diaphragm

2

8

STCP-041-10003

Volumetric Compensator

2

9

STCP-041-10024

Flat Gasket

2

10

STCP-041-10025

Air Valve

1

11

STCP-041-10027

Gasket

ø15x8x2,5

2

12

STCP-041-10028

Roller Bearing

ø20x26x20

1

13

STCP-041-10004

Connecting Rod Washer

ø62x20x14,5

1

14

STCP-041-10029

Connecting Rod Ring

ø68x55x6

2

STCP-041-10030

Eccentric

1

MP30

STCP-041-10086

Eccentric

1

MP20

16

STCP-041-10031

Roller Bearing

ø40x47x20

1

17

STCP-041-10032

Connecting Rod Washer

ø20,1x62x14,5

1

18

STCP-041-10033

Ball Bearing

ø45x72x16

1

19

STCP-041-10034

Oil Seal

ø45x72x10

1

20

STCP-041-10035

Key

6x6x35

1

21

STCP-041-10036

6 Holes Shaft

1

22

STCP-041-10037

O-Ring

ø1,8x83

1

23

STCP-041-10038

Support Cover

1

24

STCP-041-10039

Screw 

M10x35

4

25

STCP-041-10040

O-Ring

ø2,62x10,78

2

26

STCP-041-10005

O-Ring

ø2,62x15,54

2

27

STCP-041-10087

Connecting Rod Assembly

1

STCP-041-10041

Piston

ø48

2

MP30

STCP-041-10042

Piston

ø45

2

MP20

STCP-041-10043

Piston Sleeve 

ø48

2

MP30

STCP-041-10044

Piston Sleeve 

ø45

2

MP20

STCP-041-10045

Diaphragm

Gomma

Nitrilica

Buna Rubber

2

STCP-041-10046

Diaphragm

Desmopan ®

2

STCP-041-10047

Diaphragm

Viton 

®

2

31

STCP-041-10007

Disc

2

32

STCP-041-10008

Diaphragm Holder Screw

M8

2

STCP-041-10048

Gudgeon Pin

ø12x40

2

MP30

STCP-041-10088

Gudgeon Pin

ø12x36,5

2

MP20

34

STCP-041-10049

Inner Seeger

ø12

4

35

STCP-041-10050

Delivery Hook

1

36

STCP-041-10009

Screw 

M8x16

2

37

STCP-041-10010

U-Bolt

2

38

STCP-041-10011

Plug

2

39

STCP-041-10051

O-Ring

ø3x25

2

40

STCP-041-10052

Suct./Deliv. Valve Cage

4

41

STCP-041-10012

Spring (wire 06,6)

øe10,6x18

4

42

STCP-041-10053

Suction/Delivery Valve

4

43

STCP-041-10054

Suct./Deliv. Valve Seat

4

44

STCP-041-10051

O-Ring

ø3x25

4

45

STCP-041-10013

Suct./Deliv.Valve Ass.y kit

4

46

STCP-041-10055

Pump Manifold

2

47

STCP-041-10056

Washer

ø8,4x14x1,6

4

48

STCP-041-10057

Screw 

M8x50

8

49

STCP-041-10058

Pump Mounting Bracket

2

50

STCP-041-10059

Wing Nut

30MB

1

51

STCP-041-10060

Straight Hose By-pass Tail ø15,5x23

1

52

STCP-041-10014

O-Ring

ø2,62x17x13

1

53

STCP-041-10061

Elbow Quick Coupling

ø16

1

54

STCP-041-10015

O-Ring

ø2,62x20,7

2

KIT OPTIONAL

NO

PART  NO

DESCRIPTION

QTY MODEL

55

STCP-041-10062

Shaft 

1"3/8

1

56

STCP-041-10063

Screw

M8x18

3

57

STCP-041-10064

Screw

M10x18

3

58

STCP-041-10016

Cardan Kit

1"3/8

1

KIT OPTIONAL

NO

PART  NO

DESCRIPTION

QTY MODEL

60

STCP-041-10065

Key

8x7x40

1

61

STCP-041-10066

Shaft 

ø30 Cil. / Cyl

1

62

STCP-041-10063

Screw

M8x18

3

63

STCP-041-10064

Screw

M10x18

3

64

STCP-041-10067

Cylindric Cardan Kit

ø30

1

KIT OPTIONAL

NO

PART  NO

DESCRIPTION

QTY MODEL

STCP-041-10068

Pulley

2A - øp172mm

1

STCP-041-10069

Pulley

2A - øp247mm

1

STCP-041-10070

Pulley

2A - øp292mm

1

67

STCP-041-10071

Screw

M8x30

3

STCP-041-10017

Pulley Kit 

2A - øp172mm

1

STCP-041-10018

Pulley Kit 

2A - øp247mm

1

STCP-041-10072

Pulley Kit 

2A - øp292mm

1

KIT OPTIONAL

NO

PART  NO

DESCRIPTION

QTY MODEL

70

STCP-041-10073

Safety Valve

20 bar 0-100L

1

71

STCP-041-10074

Safety Valve Coupling

15 - G3/8"

1

72

STCP-041-10015

O-Ring

ø2,62x20,7

2

73

STCP-041-10075

Safety Valve Kit

30 bar 0-100L

1

KIT OPTIONAL

NO

PART  NO

DESCRIPTION

QTY MODEL

81

STCP-041-10076

Spring (wire O2,5)+Hook

øe20x100

1

82

STCP-041-10077

TorqueArm-QuickCoupling

1

83

STCP-041-10078

Hook

2

84

STCP-041-10079

Chain

500mm

2

85

STCP-041-10080

Hook

ø6

2

86

STCP-041-10064

Exagonal Screw

M10x18

3

88

STCP-041-10082

Quick Coupling

M10x20

1

89

STCP-041-10083

TorqueArm-QuickCoup.Kit

1

MAINTENANCE KIT

NO

PART  NO

DESCRIPTION

QTY MODEL

101

STCP-041-10019

Ordinary Maintenance Kit

1

68

30

33

66

2

15

28

29

Summary of Contents for ST102

Page 1: ...OPERATION AND MAINTENANCE INSTRUCTIONS ST102 LINKAGE SPRAYERS TRACTOR MOUNTED ...

Page 2: ...OPERATION AND MAINTENANCE INSTRUCTIONS ST102 MOUNTED SPRAYER MODEL SERIAL NO ...

Page 3: ...t performance and safe operation you need to read this manual thoroughly and fully familiarize yourself with all aspects of your sprayer s operation maintenance and safety procedures No liability can be accepted for any inaccuracies or omissions in this publication although due care has been taken to make it as complete and accurate as possible The information illustrations and technical data were...

Page 4: ...nvironment are dependent upon scrupulous observance of the stated norms Before making use of the sprayer the user must read understand and abide by all regulations listed in this manual Possible updates that RB Spray Tech Sdn Bhd will provide the owner of the sprayer will be accompanied by instructions to insert in this publication Should the machine be sold the owner must inform the new purchaser...

Page 5: ... mislaid it is impera tive to immediately request a duplicate from RB Spray Tech Sdn Bhd Should the decals originally applied on the machine be mislaid damaged or become incomprehensible they should be promptly replaced For every type of distribution device Head delivered with the sprayer a specific user and maintenance manual is attached All the head manuals must always accompany the one of the m...

Page 6: ...g kilogram kg cm2 kilograms per square centimeter atmosphere k m kilometre km h kilometres per hour Lm width in metres m metre Mesh N of meshes per linear inch Micron 1 1000 of millimetre mm millimetres PPE Personal Protective Equipment PTO power take off RPM revs per minute s seconds ST102 300L 400L 600L 800L 1000L Tractor Mounted ...

Page 7: ...f the same one and of the dispositions contained inside this publication be able to properly interpret the symbols of the adhesives applied on the machine and in addition perfectly know the safety and the work hygienic rules in force in the country where the machine itself is to be used All the preparation use maintenance moving and transporting operations must be carried out of the regulations co...

Page 8: ... starting it up Don t wear articles of clothing that might get caught in moving parts Keep to a low speed while negotiating bumps or crossing ditches During the use of the machine the operator must have a sufficiently good visibility on the working areas consequently it is recommended to keep both clean and efficient the cab windows and the rear view mirrors Always stop the tractor s engine and ac...

Page 9: ...UT EITHER AT THE DEALERS OR AT THE RB SPRAYTECH WORK SHOPS OTHERWISE ANY KIND OF WARRANTY IMMEDIATELY CEASES AND RB SPRAYTECH IS CLEARED OF ANY CONSEQUENT AND OR IMPLIED RESPONSIBILITY The operator could become contaminated due to accidental spray contact or inhalation of products or crop spraying mixtures The environment could become polluted by mixture over spills puncturing of containers uncont...

Page 10: ...ishers should flammable products and substances be stored The site at which the preparation and filling out will take place must provide for All the equipment necessary to the precise measuring of both the water quantity and the dose of product to be mixed in the tank at every filling All the equipment and means useful to the preparation of the mixture and for the cleaning of the operator in case ...

Page 11: ...ce consider the ergonomic easily adaptable easy to wear and safe or health needs for any users be adaptable to the user according to his her needs The PPE for the protection against dangerous chemical agents used for the operations that concern the exposition to phytosanitary products pertains to the third class 3rd class 0000 Use solely PPE equipped with the needed CE mark in the scrupulous respe...

Page 12: ...s mild steel as the core material Able to withstand high pressure for longetivity in usage The durable frame structure supports are mounted in the most effective position for the stability and strength When this frame joint A with the machine it is coupled to the tractor steadily The grill part is placed stylishly so that it is able to protect the below part of the tank The tractor support B is me...

Page 13: ... indicated on the identification plate the weight of the installed accessories the weight of the distribution device which is used and the 50 of the weight of the used cardan shaft TOTAL WEIGHT SPRAYHEAD WEIGHT ACCESSORIES WEIGHT 50 CARDAN SHAFT WEIGHT WEIGHT ON THE TRACTOR THREE POINT HOISTER TECHNICAL OUTER DIMENSION in mm A mm X B mm X C mm ST102 300L 1280mm X 1067mm X 1380mm ST102 400L 600L 12...

Page 14: ...he tractor and take the lifter s arms to the level of the machine s pins 4 Insert the toggle joints on the machine s pegs locking them with the clip pins 5 Hook the 3rd point rod from the tractor to the machine and securing it with the peg and the clip pin 6 Screw the rod to set it into tension 7 Start the tractor and hoist the sprayer until the 2 PTO are the same height Stop the tractor and remov...

Page 15: ...CATION OBSERVETHEREGULATIONS CONTAINED IN THE USE AND MAINTENANCE BOOK LET PROVIDED BY THE SHAFT MANU FACTURER Set the 2 drive outlets PTO perfectly on the same axis and measure the distance D between theirgrooves Length L of the cardan transmission shaft refer to the picture to be deployed measuredbetween the 2 stopping pawls and with joint closed must bei 40 50 mm lesser than distance D Using th...

Page 16: ...reduce the distance of the target from the spraying points even if detrimental to the quality of the spraying increase the dimension of the droplets suitably adjusting the machine d Check that multiple product mixtures be physically chemically and biologically compatible amongst themselves if need be obtain the necessary information from the products sales representative e Carefully calculate the ...

Page 17: ... Prepare the mixtures in a well ventilated area When in the open the presence of wind increases the danger of contamination d Precisely weigh the previously calculated doses of products to be mixed at every filling operation e Avoid handling products close to open flames embers incandescent bodies or in the presence of flammable substances f In order to obtain the correct volume dosage of agro che...

Page 18: ...d should the intervention momentarily be interrupted If the utilisation is to be deferred check that the filter cartridge is clean before resuming and agitate the mixture that has remained in the tank d Ensure that the hand wash supplementary tank is filled with clean water after each filling operation e Make use of individual protections identical to those envisaged for the preparation of mixture...

Page 19: ...the tank until the water in the spray line rinsing tank is totally run out if needed wash the internal of the tank with a jet of clean water as expected for the machine without circuit washer 8 Disengage the drive outlet PTO 9 Discharge the rinsing water in area with a drain basin and arrange the waste following the country rules 10 Spray the rinsing water in the previously treated area Discharge ...

Page 20: ... on a plane surface with a suitable consistency in a well ventilated place sheltered from rain icing and direct sun rays The machine must be stored in a secure or closed place so as to prevent access to unauthorized personnel Stop the tractor and remove the key from the control panel Wear suitable protective clothing and accessories in order to avoid contamination by contact or inhalation of the m...

Page 21: ...harden and break into lumps as this may block the suction filter Slide the PTO shaft apart clean the telescopic tubes with kerosene and apply multi purpose grease to the sliding surfaces then reassemble This is most important in dusty conditions Drain the oil from the diaphragm pump annually or at the end of each spraying season and refill with SAE 20 40 multi grade engine oil Remove the pump head...

Page 22: ... pipes and or the valves REMEDY Check the clamping of the ring nuts the connections and the clamps Verify the efficiency of the gaskets and the integrity of the pipes Replace the possibly defective parts 2 CAUSE Residue of product at the entrance of the gauge REMEDY Clean 3 CAUSE Lack of seal of the O Ring gasket of the pump suction connection cone REMEDY Check the correct assembling and the effic...

Page 23: ...f Sale and Service 2 CAUSE Interference fan case REMEDY Address to RB Spraytech Sdn Bhd point of Sale and Service F FAULT No spraying action delivered totally 1 CAUSE Clogging up of the grill filter on the pump of the pump suction inside the tank or suction pipes of pump clogged up with deposits of hardened plant protection product REMEDY Clean G FAULT No spraying action delivered totally 1 CAUSE ...

Page 24: ...e boom lines or other spraying devices by four outlet valves which may be operated individually or as a group The individual valves are open when levers C are vertically down and closed when vertically up Raising the single lever D and swinging it over to the other side of the valve opens the flow to all valves and swinging it back closes the flow Once the required outlets have been selected using...

Page 25: ...ent tube 2 6 Put the red plastic ball 3 into the transparent tube 2 7 Install the transparent tube 2 making slip it on the rubber fittings 8 Place the clamps 1 fixing the transparent tube 2 of the level gauge and close them with a suitable pliers 3 The suction filter is fitted with a shut off valve which closes automatically when the valve cap is screwed off This allows the filter cover to be unsc...

Page 26: ...L 800L 1000L Tractor Mounted 43 1 43 2 43 43 3 43 4 43 5 43 6 43 7 28 29 30 30 32 34 35 36 42 14 10 37 1 7 5 6 23 16 17 27 26 15 22 29 30 31 32 40 25 33 40 27 27 12 11 13 10 8 39 38 3 4 25 30 31 32 29 18 20 21 19 2 22 27 24 33 24 9 12 41 13 11 ...

Page 27: ...MP 33 1 STAF 999 40004 WASHER 3 101 06 020 SCREW M6 X 20 3 103 06 000 FLAT WASHER M6 1 203 025 1000 SPRING HOSE FILTER TO TANK 1 STAF 220 10059 COMPLETE TANK OUTLET no cap 38 39 40 41 1 STTK 015 10000 CAP CLEAN WATER TANK 42 1 STST 277 10000 W A SET BASKET 34 1 STTK 021 10043 WASH HAND TANK 35 1 STAF 555 13018 ORIENTABLE COCK 36 1 STGF 102 INFIELD SUCTION UNIT 43 37 1 STAF 500 10415 IJECTOR WITH F...

Page 28: ... 800L 1000L Tractor Mounted 45 1 45 2 45 45 3 45 4 45 5 45 6 45 7 41 1 16 18 17 15 34 26 29 28 14 32 31 27 44 37 37 26 34 33 14 10 40 38 11 2 19 20 21 43 13 7 8 12 24 10 6 25 42 4 22 23 38 35 30 5 28 29 9 39 39 36 36 23 35 3 5 4 38 38 22 22 38 ...

Page 29: ... 349 10005 LYNCH PIN COTTER ASSY 3 19 105 24 000 SPRING WASHER 2 20 STAT 349 10001 BOTTOM STD HITCH LINK 2 21 1 22 STAF 350 10440 020 O RING FOR TANK LID 1 23 STAF 356 10040 TANK LID STD 1 24 STAF 999 10051G O RING 3 25 STAF 116 10525 ELBOW D 25 3 26 STAF 118 10319 TANK INLET ELBOW 1 27 STAF 999 40004 WASHER 28 29 101 10 000 NUT M10 5 30 103 10 000 FLAT WASHER M10 5 31 105 10 000 SPRING WASHER M10...

Page 30: ... 800L 1000L Tractor Mounted 45 1 45 2 45 45 3 45 4 45 5 45 6 45 7 1 41 25 5 30 42 4 22 23 38 35 12 7 13 19 20 21 43 2 6 6 10 10 14 33 34 34 37 37 39 35 36 38 38 23 23 22 4 4 3 5 22 44 27 39 31 28 26 29 14 15 17 18 16 32 28 29 9 26 40 38 11 24 8 ...

Page 31: ... 349 10005 LYNCH PIN COTTER ASSY 3 19 105 24 000 SPRING WASHER 2 20 STAT 349 10001 BOTTOM STD HITCH LINK 2 21 1 22 STAF 350 10440 020 O RING FOR TANK LID 1 23 STAF 356 10040 TANK LID STD 1 24 STAF 999 10051G O RING 3 25 STAF 116 10525 ELBOW D 25 3 26 STAF 118 10319 TANK INLET ELBOW 1 27 STAF 999 40004 WASHER 28 29 101 10 000 NUT M10 5 30 103 10 000 FLAT WASHER M10 5 31 105 10 000 SPRING WASHER M10...

Page 32: ... 1000L Tractor Mounted 46 1 46 2 46 46 3 46 4 46 5 46 6 46 7 30 21 22 38 41 42 43 32 33 43 42 41 38 34 15 13 14 16 15 31 31 35 29 26 27 31 36 25 20 20 19 19 23 24 28 17 31 15 16 14 18 38 5 4 6 3 2 45 44 10 11 12 37 7 1 35 28 14 16 40 39 22 34 31 8 9 ...

Page 33: ...ELBOW REMOTE CONTROL KIT 1 23 STAT 349 10005 LYNCH PIN COTTER ASSY 3 24 STAT 349 10004 CAT 2 BOTTOM LINK PIN 2 25 STAT 349 10003 CAT 2 TOP LINK PIN 1 26 STAF 118 10319 TANK INLET ELBOW 1 27 STAF 999 40004 WASHER 1 28 STAF 999 40005 WASHER 2 29 STAF 999 40015 WASHER 1 30 STLF 025 00016 PTO CARDAN 700MM LENGTH 1 31 301 022 029 HOSE CLIP HOSE CLIP RUBBER HOSE CONTROL TO PUMP SPRING HOSE TANK TO FILTE...

Page 34: ... 1000L Tractor Mounted 46 1 46 2 46 46 3 46 4 46 5 46 6 46 7 30 21 22 38 41 42 43 32 33 43 42 41 38 34 15 13 14 16 15 31 31 35 29 26 27 31 36 25 20 20 19 19 23 24 28 17 31 15 16 14 18 38 5 4 6 3 2 45 44 10 11 12 37 7 1 35 28 14 16 40 39 22 34 31 8 9 ...

Page 35: ...16 10525 ELBOW D 25 3 16 STAF 999 10051G O RING 3 17 STAF 220 10059 COMPLETE TANK OUTLET 1 18 STAF 220 10059 COMPLETE TANK OUTLET WITH NO CAP 1 19 203 019 0840 SPRING HOSE WATER LEVEL 1 20 STAF 0110 10009 COMPLETE WATER TANK LEVEL TANK 1 21 STCP 043 SIRIUS COMPLETE SET 1 22 STCP 043 10011 ELBOW REMOTE CONTROL KIT 1 23 STAT 349 10005 LYNCH PIN COTTER ASSY 3 24 STAT 349 10004 CAT 2 BOTTOM LINK PIN 2...

Page 36: ...P 8 105 08 000 SPRING WASHER 4 105 10 000 SPRING WASHER 17 17 17 17 17 17 17 17 2 STTF 121 10004 BLUE FITTING 1 2 8MM ITEM NO PART NUMBER DESCRIPTION QTY 205 012 2800 205 012 5000 STST 275 10025 STST 275 10014 19 1 19 2 17 19 3 6 10 11 14 6 12 16 13 9 15 8 7 5 7 205 012 2800 205 012 5000 STST 275 10025 STST 275 10014 205 012 2800 205 012 5000 STST 275 10025 STST 275 10014 205 012 2800 205 012 5000...

Page 37: ...CESSORIES IN FIELD SUCTION HOSE STGF 102 The in field suction hose is for filling up the tank It must be screwed into the place on the Sirius 3V control as in the diagram above ST102 300L 400L 600L 800L 1000L Tractor Mounted ...

Page 38: ...que wrench Coppia di serraggio usare chiave dinamometrica or equivalent o equivalente Threadlocker Frenafiletti AGIP GR MU 3 Grease Grasso LOCTITE 243 LOCTITE EA 9466 L A 40 Nm 40 Nm 14 Nm MP Series Pompe a Membrana Diaphragm Pumps MP 20 MP 30 550 RPM REVISIONE Nr REVISION Nr 03 DATA EMISSIONE PRINTING DATE OTTOBRE OCTOBER 2020 Pompa Base Albero NON Passante 6 Fori con Piedi Standard Pump 6 Holes ...

Page 39: ...10051 O Ring ø3x25 2 40 STCP 041 10052 Suct Deliv Valve Cage 4 41 STCP 041 10012 Spring wire 06 6 øe10 6x18 4 42 STCP 041 10053 Suction Delivery Valve 4 43 STCP 041 10054 Suct Deliv Valve Seat 4 44 STCP 041 10051 O Ring ø3x25 4 45 STCP 041 10013 Suct Deliv Valve Ass y kit 4 46 STCP 041 10055 Pump Manifold 2 47 STCP 041 10056 Washer ø8 4x14x1 6 4 48 STCP 041 10057 Screw M8x50 8 49 STCP 041 10058 Pu...

Page 40: ...30Bar 40Bar DIAGRAM ST102 300L 400L 600L 800L 1000L Tractor Mounted 94 REVISIONE Nr REVISION Nr 02 DATA EMISSIONE PRINTING DATE G ENNAIO J ANUARY 2010 SIRIUS 3V Gruppi Comando Pompe 15 Bar 30 Bar 40 Bar Pump Control Unit ...

Page 41: ... 30 Bar 1 4 1 30Bar STCP 043 10035 Pressure Gauge 15 Bar 1 4 1 15Bar 33 STCP 043 10036 Y Coupling 1 23 32 1 3 5 VERSION NO PART NO DESCRIPTION NOTE QTY MODEL STCP 043 10034 Pressure Gauge 30 Bar 1 4 1 30 Bar P48 P48AP STCP 043 10037 Pressure Gauge 30 Bar 1 4 1 30 Bar MP20 MP 30 STCP 043 10038 Pressure Gauge 15 Bar 1 4 1 15Bar KIT OPTIONAL NO PART NO DESCRIPTION NOTE QTY MODEL 38 STCP 041 10050 Del...

Page 42: ...ng address Head Office RB Spray Tech Sdn Bhd 627487 D No 1 Jalan Ikan Mata Duyung KS10 Kampung Nelayan Telok Gong 42000 Pelabuhan Klang Selangor Darul Ehsan Malaysia or sent by fax to the following number 603 31341194 CUT ALONG THE DOTTED LINE Consent for the personal data processing PROTECTION OF THE PRIVACY I authorize you to dothe processing of my personal data in observance of the law above me...

Page 43: ...41 NOTES ST102 300L 400L 600L 800L 1000L Tractor Mounted ...

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