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MAF-01600                                 FORD F-100 1973-1979 TKO Installation, Rev 0                                 11/29/17 
 
 

 

5)  With the bellhousing still removed from the engine, install clutch fork and release 

bearing in the bellhousing if using mechanical clutch linkage.  

The tips of the 

clutch fork and the spring fingers on the rear side of the clutch fork both fit inside 
the groove on the release bearing.

  If you purchased the SST hydraulic system 

with your transmission, the hydraulic release bearing will already be installed and  
you will not be using a clutch fork. 

 

6)  Install bellhousing to engine, while making sure that there are no hoses, cables, 

or wires caught between the bellhousing and engine block.  Following 
instructions in MAA-00101, inspect for proper alignment to crankshaft using dial 
indicator or test indicator (SST can provide these tools at extra cost).  
 

7)  Reinstall the rubber sleeve (Fig. 8-1) on the output shaft if it was removed during 

test shifting to help prevent fluid leakage during the installation.  Fill transmission 
with 2 quarts, 20 ounces of transmission fluid

.  GM Synchromesh (part 

#88900333; formerly part #12345349) or Pennzoil (part #3501) is the 
recommended fluid and will provide the best shift quality.  
DEXRON/MERCON ATF (non-synthetic) and Mobil 1 ATF are the ONLY 
other fluids approved by Tremec.  The use of ANY other fluid will void your 
warranty.

  Silver Sport Transmissions recommends that the fluid be replaced 

after the first 500-1000 miles of normal driving, and then every 30,000 miles 
thereafter.  It is acceptable to use the less-expensive DEXRON/MERCON fluid 
for the break-in period and then replace it with GM Synchromesh. 

 

8)  When installing transmission, use caution when inserting the input shaft into the 

clutch disc and pilot bearing.  Do not allow weight of transmission to rest on 
assembly until fully engaged (doing so can misalign disc or damage pilot 
bearing).  The rubber output shaft sleeve may be temporarily removed and a slip 
yoke inserted for the output shaft to be rotated to facilitate engagement into 
clutch disk splines.

  

 

  

DO NOT UNDER ANY CIRCUMSTANCES use the transmission-to-bellhousing 
bolts to draw/pull the transmission up to the bellhousing! 

 

This could damage the input shaft of the transmission and is not covered by 
Silver Sport Transmissions’ Warranty.

  If the transmission will not slide up to the 

bellhousing, there is a problem.  Stop and call Silver Sport Transmissions for a 
consultation. 

 
 

 

 

 

 

 
             
                                                                                                                                                                                

NOTE:

  

If the transmission stops approximately 1/2” away from seating fully against the 

bellhousing, install and 

finger-tighten 

bellhousing to transmission bolts.  Connect clutch 

linkage and depress pedal lightly while pushing transmission forward to facilitate 

alignment of clutch disk to input shaft and pilot bearing.  

DO NOT

 force the transmission 

into engagement 

– damage to the pilot bearing may result.  Tighten bellhousing to 

engine bolts once the transmission is seated against the bellhousing. 

 

Summary of Contents for TKO 5-speed

Page 1: ...E A PROFESSIONAL PERFORM THE JOB FOR YOU REFER TO FSM FOR ADDITIONAL DETAILS OF THE PROCEDURES BELOW AS REQUIRED The material herein is the intellectual property of Silver Sport Transmissions SST and...

Page 2: ...Remove breather assembly and fan shroud 3 Remove distributor cap if the engine is a small block 4 Place shifter in neutral Remove shift boot and lever 5 Remove console if equipped 6 Raise car securel...

Page 3: ...Some tunnel modification will be required to install the TKO transmission to the proper driveline angle to obtain acceptable driveshaft operating angles Due to variation in dimensions on these cars fr...

Page 4: ...thru crossmember at 1 5 center to center as shown on Fig 5 1 4 Install isolator mount to TKO using M10 1 5 x 30 bolts and lock washers from HWG PACK H 5 Raise the transmission enough to be able to ins...

Page 5: ...outside diameter Loop it over the transmission at the bellhousing and see if you can slide it all the way to the tail housing If the transmission has less than 1 4 clearance at any point in the tunnel...

Page 6: ...n inch 0 0005 0 002 larger than the ID of the hole in your crankshaft If outside of this range a different pilot bearing is required or your crankshaft or pilot bearing may be modified to fit Contact...

Page 7: ...ons recommends that the fluid be replaced after the first 500 1000 miles of normal driving and then every 30 000 miles thereafter It is acceptable to use the less expensive DEXRON MERCON fluid for the...

Page 8: ...s would be a good time to double check driveline operating angles to confirm front and rear angles are within recommended values Adjust as necessary 16 Connect clutch linkage do not preload mechanical...

Page 9: ...lete the circuit when the transmission is in neutral The plastic connector may be removed and the neutral safety switch may be spliced in to your starter circuit between the ignition switch and the st...

Page 10: ...ions recommends that the fluid be replaced after the first 500 1000 miles of normal driving and then every 30 000 miles thereafter It is acceptable to use the less expensive DEXRON MERCON fluid for th...

Page 11: ...other fluid will void your warranty Silver Sport Transmissions recommends that the fluid be replaced after the first 500 1000 miles of normal driving and then every 30 000 miles thereafter It is accep...

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